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Kalium Awards Power Station Contract

Kalium Lakes Ltd., Balcatta, Western Australia, reports that it has awarded the contract to design, supply, install and commission the 7.5MW gas fired power station for its Beyondie Sulfate of Potash Project (BSOPP) to Clarke Energy. The scope of the contract includes three Jenbacher 616, 2.5MW gas reciprocating engines, a Kohler KV440C2 black start generator, high and low voltage switch rooms, auxiliary equipment and the power station controls system. Gas for power generation will be supplied from Kalium Lakes’ owned and operated gas lateral that will also be built as part of the project for the Stage 1 90,000 mt/y SOP production capacity.

Kalium said the scope under this contract has already commenced. It said Clarke has also provided several smaller, diesel generators for the project which will provide power to the village and the remote brine transfer pump stations.

Kalium’s Board of Directors approved the full development of the project Oct. 3 (GM Oct. 4, p. 23).

Agrium Penalized over NH3 Release

Alberta’s Ministry of Environment and Parks reported Oct. 10 that Agrium Inc., Calgary, a predecessor of today’s Nutrien Ltd., Saskatoon, has pleaded guilty to one count of failing to report an ammonia release from its Carseland Nitrogen Operations southeast of Calgary.

The incident, which occurred on Jan. 30, 2017, was not reported to the Ministry until Feb. 27, 2017. Agrium was penalized C$28,750, including a victim fine surcharge, for this contravention under the Environmental Protection and Enhancement Act. In an agreed statement of facts, the Ministry said Agrium admits that anhydrous ammonia was released at its Carseland facility after a pressure release valve was inadvertently jarred to an open position.

ArcelorMittal Warned of Lawsuit over Cyanide, Ammonia Leak

ArcelorMittal SA, Luxembourg City, Luxembourg, the world’s largest steelmaker, is facing the threat of litigation for a cyanide and ammonia leak that killed thousands of fish and led to closure at a national park beach this summer (GM Aug. 23, p. 27), citing a notice from Chicago-based advocacy group Environmental Law & Policy Center (ELPC) that it intends to sue in 60 days. The group alleges that the company’s Burns Harbor, Ind., factory violated the Clean Water Act when a power outage in August led to hundreds of pounds of cyanide and ammonia being discharged into a river that feeds into Lake Michigan.

The crux of the suit will be an allegation that ArcelorMittal’s U.S.-based subsidiary has violated federal law roughly 80 times since 2015 by failing to prevent discharges of chemicals or heated water from the Burns Harbor plant above permitted levels. The concern is that the company isn’t doing enough to stop this and isn’t quickly reporting some discharges, such as the recent ammonia discharge, said EPLC. While the company is focusing on its cyanide testing, ArcelorMittal appears to have failed to promptly notify regulators of the alleged ammonia violation, the group said. In February, the company experienced another power issue that lead to the ammonia being dumped on the ground at the facility.

The Indiana Department of Environmental Management is still investigating the case in partnership with the U.S. EPA.
ArcelorMittal has faced other recent environmental issues in the Midwest, this May reaching a $5 million settlement to resolve claims stemming from alleged violations of the Clean Air Act at plants in Indiana and Ohio.

Sulfur Industry Continues to Weigh Potential Impacts of IMO 2020

A reduction in the maximum sulfur content permitted in marine bunker fuels from 3.5 percent to 0.5 percent scheduled to begin in 2020 will have unclear effects on international sulfur fundamentals, sources have indicated, prompting many market players to adopt a wait-and-see approach to assessing the policy change’s ultimate impact on the elemental sulfur market.

The reduction in sulfur content, mandated by the International Maritime Organization (IMO) and slated to go into effect on Jan. 1, 2020 — commonly known as IMO 2020 — will have far-reaching impacts on the marine shipping industry.

And while the sulfur industry agrees that IMO 2020 will precipitate a net increase in worldwide sulfur supply, the overall scale and effect of that increase on the market’s supply and demand balance remains nebulous as of October 2019.

Sentiment regarding the impact of IMO 2020 on the elemental sulfur industry has been wide ranging, spanning from expectations of a negligible effect voiced upon the change’s first announcement in 2016, to anxieties regarding a more noticeable supply increase as the mandate draws closer to implementation.

From a supply standpoint, IMO 2020 is expected to prompt an increase in total amounts of sulfur recovered from the world’s oil refineries. Marine freight is responsible for approximately 3.4 million barrels/d of oil consumption, approximately 3-4 percent of worldwide consumption typically pegged at 93-100 million barrels/d.

The move to 0.5 percent sulfur from 3.5 percent equates to an approximate 80 percent decrease in allowable sulfur levels in bunker fuels. The extra sulfur recovered will boost worldwide oil-recovered sulfur production, although estimates of the total amount vary based on a number of factors.

For instance, vessels operating in North American, European, and South China waters have been restricted to the use of low sulfur fuel oil (LSFO) since 2015. The U.S. Energy Information Administration (EIA) noted high sulfur (3.5 percent) marine fuel (HSFO) in use by 58.5 percent of the U.S.-based shipping fleet in 2018.

Furthermore, numerous impediments to the adoption of low-sulfur 0.5 percent bunker fuels are likely to complicate shipping industry adoption. A lack of sulfur recovery unit (SRU) capacity is one major bottleneck SFO production, according to the European Petroleum Refiners Association.

The SRU deficiency, combined with other factors, has created an expected dearth of supply of IMO 2020-compliant bunker fuels, driving prices in that market to an estimated $100-$200/mt above HSFO prices.

Recent increases in high-sulfur bunker fuel pricing, attributed in part to the recent attack on Saudi Aramco refining and oil production capacity (GM Sept. 20, p. 17), briefly reduced that price disparity in recent weeks, sources said, although a speedy recovery timeline announced by Aramco softened HSFO pricing as of Oct. 1.

The global supply of IMO 2020-compliant low sulfur fuel oil (LSFO) is estimated to stand at 1.4 million barrels/d in 2020, according to Hellenic Shipping News, rising to 1.7 million barrels/d in 2024, below the current 3.4 million barrel/d rate of demand.

Other means of complying with the policy exist, however.

Instead of a wholesale switch to LSFO, some shippers are expected to blend high-sulfur 3.5 percent bunker fuel with very-low sulfur distillates already in production in order to hit the 0.5 percent limit.

Still others have installed exhaust scrubbers directly to individual ships, reducing the sulfur content of stack emissions to within permissible levels. Approximately 4,000 ships are expected to be equipped with scrubbers by 2020, Hellenic Shipping News reported, roughly 4.3 percent of the worldwide fleet.

IMO 2020 could also precipitate a smaller-scale switch to nontraditional fuels such as LNG, although that kind of wholesale fuel overhaul would likely be limited to new ship builds.

What percentage of shippers will comply with IMO 2020 by running pure LSFO versus HSFO/ultra-low sulfur blends, or HSFO combined with an exhaust scrubber, remains unclear headed into fourth-quarter 2019.

Market players agree that IMO 2020 will precipitate a net increase in available sulfur supply. Some industry insiders believe additional market factors could moderate the hit to the market.

“In conjunction with our consulting TSI members, we understand that there is going to be a rise in global sulfur supply as a result of IMO 2020 fuel standards,” said Craig Jorgenson, spokesman for international sulfur advocacy group The Sulphur Institute (TSI). “That supply may be offset in new demand; for example, if there is an increasing supply in North America, the demand from elemental sulfur for new mining projects in the Western United States could mitigate some of the uptick in supply.”

“We also understand that supply is likely to be concentrated in three general regions, Europe, the U.S. Gulf Coast, and South Asia,” Jorgenson said. “With (these) locations already key dry bulk shipping hubs in the sulfur market, the new sulfur production will not likely be held captive.”

Others predicted that the supply increase from IMO 2020 could end up compensating for reduced 2019 sulfur outputs, instead of inflating supply.

“The interesting thing … is that sulfur production for 2019 is off by approximately 1 million tons from 2018,” one market player said. “(Many in the industry are) thinking that IMO 2020 may improve sulfur supply in North America to get back to 2018 levels, but it will be regional. (It is) interesting to think that the additional supply that may be created by IMO 2020 may serve to only get us back to more traditional production levels.”

Other changes in the fundamental sulfur landscape, such as increased refinery outputs in China and the Middle East, are more likely to directly affect sulfur pricing, other market sources contended, while surcharges expected to be levied by the shipping industry as compensation for the cost of IMO 2020 compliance could amount to the policy shift’s most immediately visible effect.

Still another subset of the market voiced expectations that IMO 2020 would have a mild overall effect on sulfur pricing, but conceded the policy’s implementation is scheduled to roll out at a particularly inopportune time.

“U.S. sulfur is about to hit price lows not seen in 10 years, and that’s all about global phosphate demand,” said one market player. “I think (IMO 2020) will only be background noise relative to the macro drivers.”

Sirius Minerals Inks Supply, Distribution Deal with Qatar’s Muntajat

Sirius Minerals plc, Scarborough, England, said it has inked an exclusive 10-year supply and distribution agreement with Qatar Chemical and Petrochemical Marketing and Distribution Co., known as ‘Muntajat’.

The deal, inked through Sirius’ subsidiary, York Potash Ltd., is for the sale and distribution of volumes of Poly4 into Africa (except Nigeria and Egypt), Australia, New Zealand, and certain remaining Middle-Eastern and Asian territories.

Contracted volumes under the agreement increase to around 2 million mt/y in year five and peak at 2.1 million mt/y in year eight, and take Sirius’ aggregate peak polyhalite sales volumes to 13.8 million mt/y.

Muntajat is a state-owned Qatari company which markets and distributes approximately 9 million mt/y of fertilizer.

In May, Qatar bought a stake in Sirius Minerals, according to May 23 filings by the polyhalite developer. The Qatar Investment Authority, Doha, acquired 3.28 percent of Sirius.

Dry Fertilizer Barge Rates

10/4/2019 Last Week
Memphis 10.00-14.00 10.00-14.00
St. Louis 10.00-16.00 10.00-16.00
Peoria 14.00-20.00 14.00-20.00
Cincinnati 14.00-22.00 14.00-22.00
St. Paul 18.00-24.00 18.00-24.00
Catoosa/Inola 19.00-23.00 19.00-23.00

EuroChem Inks Memorandum of Intent for Possible New N Plant at Kingisepp

EuroChem Group AG, Zug, Switzerland, announced today that it has signed an early works contract for a potential new ammonia and urea production facility at Kingisepp in northwest Russia, subject to further investment plan approval, with Italy’s Maire Tecnimont.

Under the terms of the agreement, Maire Tecnimont will carry out preliminary engineering and site surveying work at the brownfield site adjacent to EuroChem’s existing production facilities at Kingisepp, the fertilizer group said.

According to a statement by Maire Tecnimont, the value of the future EPC contract for the construction of an ammonia and urea plant is estimated at about €1 billion with capacity of about 3,000 mt/d of ammonia and 4,000 mt/d of urea, once fully ramped up.

PhosAgro To Invest $3bn To Expand Output By 2025

PhosAgro, Moscow, plans to further expand its fertilizer and feed phosphates production capacity by around 25 percent by 2025 to 11.7 million mt, the group said in a statement on its Capital Markets Day today in London.

The building of a new plant in Russia’s Leningrad region with a capacity of 630,000 mt/y, as well as the modernisation of production facilities in the Saratov region, will form an important component of these expansion plans, the company said.

It is also targeting to increase its fertilizer sales to European markets to 3.1 million mt (including third-party products) by 2025, up from 1.9 million mt in 2018. This target will be helped through the competitive advantages afforded the company by the new EU regulations limiting the cadmium content in phosphate-based fertilizers.

The company said it also will expand its range of fertilizer grades from 39 in 2018 to 50 by 2025, including new high-performance grades with bio-additives.

It said it will invest around $3 billion in growth and modernisation by 2025.

PhosAgro’s board has also approved a new dividend policy linked to free cash flow instead of net profit, with the amount varying depending on the company’s debt levels.