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A little fertilizer a lot of trouble for hazmat team

Tucson — A few pounds or a couple of tons doesn’t make much difference for emergency responders in this area. They treat them with the same caution. That was the case recently when a small amount of a “blue powder” spilled on a freeway on-ramp after a two workers with a transportation department cleanup crew complained about burning in their throat. So a Northwest Fire District hazmat team with respirators and full protective gear took over to determine the contents and clean-up requirements of the spill. “We took samples, which were analyzed in the hazmat lab as ammonium-based fertilizer,” Capt. Adam Goldberg told Green Markets. “But where it came from was a puzzle, and because of that it was determined there was no reason to attempt to find the source of the material.” Goldberg figured it probably came from a truck using the on-ramp to eastbound I-10 from the Avra Valley agriculture area. He added, “It would have amounted to only five pounds if you swept it up and put it in a box. But when anybody is exposed to a chemical, we take it very seriously. Even a small amount of chemical can be hazardous, so we addressed it this way. It was a small amount but just as important as others, because people could have been exposed.” The transportation department workers were checked over at the scene and sent on their way.

IFA fert outlook predicts demand growth

The International Fertilizer Industry Association (IFA) released its Medium-Term Fertilizer Outlook 2012-2016 in mid-June, reporting that demand for fertilizer is steadily increasing in response to supportive agricultural market fundamentals, while expansion of supply is still delayed because of schedule slippages for about half of projects.

IFA said tight market conditions for corn and oilseeds provide strong incentives for farmers to increase productivity and optimize their return. As a result, world fertilizer demand is seen as up by 2.8 percent in 2011/12, and by another 2.5 percent in 2012/13, reaching 181 million mt of nutrients (nitrogen, phosphate, and potassium). When compared to 2007/08 before the economic downturn, IFA said world fertilizer demand is anticipated to have fully recovered by 2012/13, including for potash. During this five-year period, South Asia alone is forecast to account for approximately 60 percent of the net increase in global demand.

World demand is projected to reach 193 million mt by 2016/17, corresponding to a compound annual growth rate of 2.1 percent from 2009/10 to 2011/12. IFA said the average annual growth will be stronger for potash (3.7 percent per year) than for phosphates (2.3 percent) and nitrogen (1.5 percent) because the nitrogen and phosphate markets have recovered faster than potash, and because there is an urgent need to rebalance fertilization to the benefit of potash in several developing countries.

“In the next five years, reduced inventories and strong crop prices are expected to persist in the agricultural commodity markets because of the need to supply the fast-rising food, feed, fibre, and bioenergy markets,” said Patrick Heffer, director of the IFA’s Agriculture Service. “This is anticipated to stimulate fertilizer demand, but high crop price volatility could result in significant year-on-year variations.”

Contrary to historical trends, IFA said Asia’s weight in regard to global growth is progressively declining, while Latin America is seen as reinforcing its position as an engine of future expansion. Demand is anticipated to rise firmly in Eastern Europe and Central Asia, as well as in Africa. In volume terms, IFA said East Asia, South Asia, and Latin America together would account for three-quarters of the increase in world demand during the next five years.

On the supply side, global total nutrient sales for all uses reached 221 million mt nutrients in 2011, increasing 4 percent from 2010 due to firm demand in the fertilizer sector and a gradual recovery in the industrial segments. World total nutrient sales in the fertilizer and industrial sectors in 2016 are forecast to grow at an average annual rate of 1.8 percent, to 245 million mt nutrients in 2016.

Close to 250 new fertilizer plants are projected to come on stream over the next five years, corresponding to a total investment in excess of US$90 billion. However, about half of these projects have faced delays of 6 to 18 months. Schedule slippages have slowed down the projected growth of capacity and have led to more balanced market conditions in the short term, IFA said, while lowering the levels of potential surpluses in the near term.

According to IFA, global nitrogen capacity is projected to expand 17-25 percent compared with 2011, leading to large potential surpluses by 2015. Phosphoric acid and phosphate fertilizer capacity would expand by 20 percent, but global phosphate demand is projected to grow at similar rates, thus absorbing most of the projected incremental supply. In the potash segment, world capacity may increase by 42 percent, while demand expands by 14 percent. IFA cautioned, however, that most potash projects suffer from delays, slowing down the emergence of massive surpluses in the short to the medium term.

In the near term, IFA said that trade prospects appear strong for m

FMC to contest annual $1.5 M payments to tribes for haz waste on reservation

FMC Corp. intends to contest in the U.S. federal court system a Shoshone-Bannock Tribal Court of Appeals ruling that FMC must continue to pay the Shoshone-Bannock Tribes $1.5 million annually for waste stored at the site of FMC’s closed elemental phosphorus processing plant west of Pocatello, Idaho.

The tribal appellate court announced May 11 that the tribes retain jurisdiction on the property within the Fort Hall Indian Reservation and that the company must adhere to tribal environmental laws.

Shoshone-Bannock Tribal Council Chairman Nathan Small welcomed the ruling, saying businesses conducting activities within the reservation’s boundaries must be subject to tribal law. FMC spokesman Paul Yochum called it disappointing.

The ruling comes on the heels of the U.S. Environmental Protection Agency’s (EPA) April approval of an Interim Record of Decision that would cap rather than extract radioactive slag, buried phosphorus, and heavy metals that remain at the FMC site.

Shoshone-Bannock officials called the EPA “cap and retention” cleanup decision short-sighted. They had urged that the waste be removed rather than left on the FMC property for fear it would contaminate the nearby Portneuf River that runs through the reservation. They argued that FMC’s massive profits made from its elemental phosphorus operations should be spent on completely cleaning up the property.

From 1947 to December 2001, FMC operated the world’s largest elemental phosphorus plant. All of its structures, including four massive electric furnaces, were torn down and removed by 2006. Zoned heavy industrial, the property retains an estimated $12 million in assets, including about $10 million in rail infrastructure.

The FMC plant’s closure was a major economic blow to the area. In 2000, the FMC plant and its related phosphate mining operation boasted a payroll of more than $42 million and an average salary/benefit package of more than $70,000 per employee. More than 300 worked there when the plant was shut down.

The FMC site and the adjacent J.R. Simplot property, where a phosphate fertilizer complex continues to operate, were designated as the Eastern Michaud Flats Superfund site in 1990. The Simplot plant in Power County lies outside the reservation, unlike the 1,400-acre FMC property that straddles that county and the reservation.

Begun in 1998 when an EPA Record of Decision was signed, the case involves whether the Shoshone-Bannock Tribes have jurisdiction over FMC, which has owned fee land on the reservation. FMC and the tribes agreed that year to a jurisdictional dispute compromise, which entailed FMC paying the tribes $1.5 million annually for wastes generated by the plant’s operation and the tribes agreeing FMC would be exempt from tribal waste-related ordinances.

FMC officials said that agreement was needed to keep the plant operating, but it was terminated when the plant shut down more than 10 years ago because FMC was no longer generating the waste. FMC ponds used to manage wastewater were capped and closed under a Resource Conservation and Recovery Act (RCRA) consent decree.

In 1998, FMC paid $11.9 million – the largest civil penalty settlement ever at that time – under a 1976 hazardous waste law. It also had to cap the ponds, which had caught fire at times over the decades. Construction of the pond caps was completed by 2005.

Yochum said the tribal appellate court’s decision represents one step in a lengthy litigation process that started in 2005, when U.S. District Judge Lynn Winmill ruled in favor of tribal jurisdiction over FMC and compelled FMC to apply for a tribal special use permit.

FMC then exhausted tribal administrative and judicial remedies before seeking further review of the tribes’ jurisdictional and other claims in federal court.

The Week in Fertilizer Stocks

The Week in Fertilizer Stocks

Producer Symbol Price Week Ago Year Ago
Agrium AGU 83.56 81.60 85.32
CF Industries CF 175.08 163.81 146.78
CVR Partners UAN 22.41 20.47 21.71
Intrepid Potash IPI 20.20 20.33 31.03
Mosaic MOS 50.28 47.59 64.09
PotashCorp* POT 39.75 37.91 53.88
Rentech Nitrogen RNF 25.60 23.75 N/A
Terra Nitrogen TNH 194.48 194.97 119.76
Distribution/Retail
Andersons Inc. ANDE 41.50 42.13 40.02
Deere & Co. DE 75.06 74.71 80.35
Scotts SMG 39.22 39.60 49.90
* represents three-for-one stock split

Intrepid announces new potash postings

Intrepid Potash announced new muriate of potash (MOP) postings, effective June 22. Intrepid’s MOP postings FOB Carlsbad, N.M., moved on that date to $510/st for 60 percent standard, $515/st for 60 percent granular and 62 percent standard, and $525/st FOB for 62 percent fine soluble and 62 percent granular.

At its Moab and Wendover mines in Utah, Intrepid’s MOP postings moved on June 22 to $510/st FOB for 60 percent standard and $515/st FOB for 60 percent granular. Intrepid also announced new MOP postings out of warehouses in the Western U.S., with 60 percent granular moving on June 22 to $570/st FOB Chico, Calif., and $580/st FOB Moses Lake, Wash., and 62 percent standard moving to $582/st FOB Bakersfield, Calif.

Intrepid’s Trio® (sulfate of potash magnesia) postings FOB Carlsbad remain at January 30, 2012, pricing levels of $330/st for standard and $340/st for granular.

The Week in Fertilizer Stocks

The Week in Fertilizer Stocks

Producer Symbol Price Week Ago Year Ago
Agrium AGU 81.60 79.14 86.32
CF Industries CF 163.81 166.35 154.40
CVR Partners UAN 20.47 21.69 21.75
Intrepid Potash IPI 20.33 20.12 31.63
Mosaic MOS 47.59 47.69 67.34
PotashCorp* POT 37.91 38.60 55.23
Rentech Nitrogen RNF 23.75 22.66 N/A
Terra Nitrogen TNH 194.97 206.32 121.99
Distribution/Retail
Andersons Inc. ANDE 42.13 43.83 39.48
Deere & Co. DE 74.71 73.51 80.23
Scotts SMG 39.60 43.29 50.97
* represents three-for-one stock split

Key approvals granted for Glencore/Viterra deal; Viterra reports record 2Q results

Glencore International PLC on June 7 announced that it has received unconditional approval from the Australian Competition and Consumer Commission (ACCC) for its acquisition arrangement with Viterra Inc. Glencore said ACCC’s approval satisfies one of the final conditions to the closure of the proposed transaction.

Glencore and Viterra signed a definitive agreement in March (GM March 26, p. 1) whereby Glencore will acquire all of the issued and outstanding shares of Viterra for C$16.25 per share. The transaction values Viterra’s equity at approximately C$6.1 billion on a fully diluted basis.

The deal also involves Agrium Inc. and Richardson International, a privately held grain trader and input retailer based in Winnipeg. Richardson has agreed to acquire more than C$900 million worth of Viterra’s grain handling assets, crop input and processing facilities, and related working capital. Agrium has reached an agreement with Glencore to acquire the majority of Viterra’s Agri-products business, including 232 of Viterra’s Canadian farm-supply outlets, 17 farm outlets in Australia, and a minority stake in the Canadian Fertilizers Limited plant at Medicine Hat, Alberta, for C$1.15 billion. The Alberta plant is majority owned by CF Industries.

“The ACCC has concluded that the proposed acquisition would be unlikely to substantially lessen competition as post merger Glencore would continue to face competition from a number of significant competitors in the market for grain trading in South Australia," ACCC Chairman Rod Sims said. ACCC said it recognized a number of concerns during its public review process, in particular the fact that “Viterra is in a strong position in South Australia with a monopoly position in bulk grain port terminal services and significant market share in up-country grain storage and handling.”

However, ACCC concluded that the proposed acquisition “would be unlikely to enable Glencore post acquisition to depress prices paid to growers for grain or raise prices of grain to domestic customers due to the presence of a number of viable alternative grain traders,” Sims said.

The ACCC approval comes after the Ontario Superior Court of Justice on May 31 issued a final order approving the transaction under the Canadian Business Corporations Act. At a special meeting on May 29, Viterra shareholders passed a resolution to approve the transaction. Earlier in May the Canadian Competition Bureau said it will not challenge the transaction, and the U.S. statutory waiting period for antitrust review expired on May 3.

“We welcome the response of Viterra’s shareholders to the deal,” Chris Mahoney, director of Agricultural Products for Glencore, said on May 30. “We look forward to becoming part of the agriculture industry in Western Canada and to contributing to the expansion of the grains and oilseeds sector in those communities now served by Viterra, in Canada, Australia, and elsewhere.”

Glencore said it continues to work within the Investment Canada, Australian Foreign Investment Review Board, and New Zealand Office of Overseas Investment review processes, and that it continues to pursue all other regulatory approvals required to complete the transaction, which it expects to close by late July.

Agrium CEO Mike Wilson told investors in Chicago on June 13 that the closing might not happen until August, however. Wilson said the Canadian Competition Bureau will begin a 45-day review of Glencore’s deals with Agrium and Richardson as soon as Glencore’s acquisition of Viterra is complete, but “they could ask for another 45 days” after that. As a result, Wilson said Agrium’s deal with Glencore is likely to close in the fourth quarter. “Can’t wait to get Viterra into the fold,” he said.

That sentiment was not sh

Agrium announces plans for Midwest N plant; increases guidance for first half

At an investor conference in Chicago June 13, Agrium Inc. revealed plans for a world class greenfield nitrogen plant to be located in the U.S. Cornbelt. Agrium said the plant’s product mix is under evaluation, but planned capacity would be approximately 2 million mt/y net production of primarily urea and UAN, with a little bit of excess ammonia available for sale.

Ron Wilkinson, Agrium senior vice president and president of Wholesale, told analysts the company is looking for a location in the U.S. Cornbelt. The project does not yet have board approval, but Wilkinson said “it does look pretty promising.

“It fills in a fairly big market gap for us. We’re in the west, we’re in the east, but we’ve got a little bit of a gap in the middle, especially when it comes to urea and UAN,” Wilkinson said. “This would really fit that market very well for us. And obviously, our retail is very, very big there.”

Pending board approval and permitting, Agrium’s Midwest plant would be on a fast track execution strategy, with a planned startup in early 2017. In an effort to “parallel path” the engineering and permitting for the facility, Wilkinson said the accelerated strategy includes using contractor standard designs and making quick decisions on ordering critical path and long-term delivery equipment for the facility. Wilkinson estimated the permitting process would take 18-24 months.

Wilkinson said “there is lots of room for nitrogen expansion in North America,” adding that nitrogen supplies were strained this year due to an early spring and acreage increases for corn in the U.S. and canola in Canada. More than 50 percent of U.S. nitrogen consumption is imported, he said, and North America is likely to remain a nitrogen importer for the next decade. “Twelve to 14 new North American nitrogen facilities would be required to displace all those imports,” he said.

Wilkinson noted that other projects have been announced to add North American fertilizer capacity in response to low domestic natural gas costs, but none have full board approval. “There are lots of people in North America certainly giving it consideration, and it’s going to be a race with all of us,” he said. “We believe we have a proven track record on project development. We know how to do it, and we’ll be right in there.”

Wilkinson provided no cost estimates for the facility, but said the final figure will depend on the product mix. He estimated the EBITDA contribution from the project at $400 million, and said the goal is to have full board approval of the project by this time next year.

Wilkinson also detailed proposed brownfield and debottleneck projects planned for two of Agrium’s existing North American nitrogen facilities. Pending board approval, a projected $150 million urea debottleneck at Agrium’s Redwater facility in Alberta would add an addition 170,000 mt/y of urea production, with startup slated for 2015. Current urea capacity at Redwater is 700,000 mt/y. The facility also produces ammonia, MAP, and ammonium sulfate, with total annual capacity of 2.2 million mt of finished fertilizer products.

Agrium is also planning a $500 million ammonia debottleneck and urea brownfield project for its Borger facility in Texas. The project would add another 120,000 mt/y of ammonia production and 640,000 mt/y of urea production, with startup slated for 2016. Net ammonia production at Borger would actually go down about 250,000 mt to accommodate the increase in urea production, Wilkinson said, but the project would increase Agrium’s ability to flex between urea and ammonia at Borger.

As with the Midwest greenfield facility, Wilkinson said Agrium’s goal is to have full board approval of the Redwater and Borger projects by this time next year.

Agr