Rentech Nitrogen Partners LP (RNF) is looking at additional expansions at its East Dubuque, Ill., nitrogen complex, Rentech Inc. Chairman and CEO D. Hunt Ramsbottom told analysts May 11. Rentech Inc. is the majority owner of RNF.
“This fall we expect to include the engineering work on the scoping study to evaluate a further increase in our urea capacity,” said Ramsbottom. “We believe that long-term fundamentals in the industry are attractive. The low U.S. natural gas prices, in addition to increasing global grain consumption, which drives fertilizer demand, will continue. As an example, the U.S. recently reported the sixth largest export sale of corn in history, which is believed to be headed to China.”
In addition to organic growth opportunities, Ramsbottom said the company is looking at potential acquisition opportunities to expand RNF. He said it has a mergers and acquisition team working on the target list, and is in the very early stages of discussions.
RNF reported a huge uptick in net income for its first quarter ending March 31, 2012, to $19.4 million from the year-ago $3.5 million (GM May 14, p. 12).
Ramsbottom said the company is currently on track to complete a $6 million urea and DEF (diesel exhaust fluid) expansion plan in fourth quarter 2012. This urea expansion would add about 50 st/d of urea. Current urea capacity is 400 st/d liquid or 140 st/d granular (140,000 st/y liquid, 51,000 st/y granular). The additional urea could be marketed as liquid urea or upgraded into UAN, both of which sell at a premium to ammonia per nutrient ton.
The DEF expansion entails the installation of mixing, storage, and load-out equipment that would enable it to produce and sell the product from the urea produced at the East Dubuque complex. Rentech says DEF would diversify RNF’s product mix and its potential customer base for a growing market – 50 million gallons today to 12 billion gallons in 2019. The company says it has already delivered multiple loads of DEF that have met product specifications.
In the meantime, RNF said the ammonia production and storage expansion project has moved along on schedule. At the end of March, project procurement was 20 percent complete and construction nearly 15 percent complete. This will add 70,000 st/y of ammonia production capacity, bringing the total up to 370,000 st/y. It will add 20,000 st of storage, to bring on-site storage to 60,000 st. The company also has access to 15,000 st of leased storage at Niota, Ill. Completion of the ammonia projects is expected by the end of 2013.
Going forward, Rentech says it is starting to see activity for summer fill on a delivered basis. “We’re beginning to see activity for ammonia and UAN summer sales in the range of $600-$625 for ammonia and $300-$330/st for UAN,” said Ramsbottom. “We’re also beginning to see activity for fall ammonia application season. Posted prices in our region of the Mid Cornbelt are in the mid-$600/st per ton range. We’ve already committed a small portion of our fall books in this price range. UAN prices per fill tons in preparation of the 2013 spring season are posted in the low $300s/st.
“The prices we’re seeing today for the fall of 2012 are in a range comparable to this average delivered price of products during the fourth quarter last year. That’s $684/st for ammonia and $307/st for UAN. But our natural gas prices have dropped from last year’s average of $4.81/unit per mmBtu. So we’re setting up for strong margins this fall.” By comparison, Ramsbottom said the company has already locked in a large quantity of gas as far out as September at $2.75/mmBtu, excluding transportation.
RNF sells about 80 percent of its nitrogen through Agrium Inc. under a distribution agreement, and markets the rest itself to customers. Under the