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Rentech looks at increased urea capacity; ammonia capacity, storage upgrade on track

Rentech Nitrogen Partners LP (RNF) is looking at additional expansions at its East Dubuque, Ill., nitrogen complex, Rentech Inc. Chairman and CEO D. Hunt Ramsbottom told analysts May 11. Rentech Inc. is the majority owner of RNF.

“This fall we expect to include the engineering work on the scoping study to evaluate a further increase in our urea capacity,” said Ramsbottom. “We believe that long-term fundamentals in the industry are attractive. The low U.S. natural gas prices, in addition to increasing global grain consumption, which drives fertilizer demand, will continue. As an example, the U.S. recently reported the sixth largest export sale of corn in history, which is believed to be headed to China.”

In addition to organic growth opportunities, Ramsbottom said the company is looking at potential acquisition opportunities to expand RNF. He said it has a mergers and acquisition team working on the target list, and is in the very early stages of discussions.

RNF reported a huge uptick in net income for its first quarter ending March 31, 2012, to $19.4 million from the year-ago $3.5 million (GM May 14, p. 12).

Ramsbottom said the company is currently on track to complete a $6 million urea and DEF (diesel exhaust fluid) expansion plan in fourth quarter 2012. This urea expansion would add about 50 st/d of urea. Current urea capacity is 400 st/d liquid or 140 st/d granular (140,000 st/y liquid, 51,000 st/y granular). The additional urea could be marketed as liquid urea or upgraded into UAN, both of which sell at a premium to ammonia per nutrient ton.

The DEF expansion entails the installation of mixing, storage, and load-out equipment that would enable it to produce and sell the product from the urea produced at the East Dubuque complex. Rentech says DEF would diversify RNF’s product mix and its potential customer base for a growing market – 50 million gallons today to 12 billion gallons in 2019. The company says it has already delivered multiple loads of DEF that have met product specifications.

In the meantime, RNF said the ammonia production and storage expansion project has moved along on schedule. At the end of March, project procurement was 20 percent complete and construction nearly 15 percent complete. This will add 70,000 st/y of ammonia production capacity, bringing the total up to 370,000 st/y. It will add 20,000 st of storage, to bring on-site storage to 60,000 st. The company also has access to 15,000 st of leased storage at Niota, Ill. Completion of the ammonia projects is expected by the end of 2013.

Going forward, Rentech says it is starting to see activity for summer fill on a delivered basis. “We’re beginning to see activity for ammonia and UAN summer sales in the range of $600-$625 for ammonia and $300-$330/st for UAN,” said Ramsbottom. “We’re also beginning to see activity for fall ammonia application season. Posted prices in our region of the Mid Cornbelt are in the mid-$600/st per ton range. We’ve already committed a small portion of our fall books in this price range. UAN prices per fill tons in preparation of the 2013 spring season are posted in the low $300s/st.

“The prices we’re seeing today for the fall of 2012 are in a range comparable to this average delivered price of products during the fourth quarter last year. That’s $684/st for ammonia and $307/st for UAN. But our natural gas prices have dropped from last year’s average of $4.81/unit per mmBtu. So we’re setting up for strong margins this fall.” By comparison, Ramsbottom said the company has already locked in a large quantity of gas as far out as September at $2.75/mmBtu, excluding transportation.

RNF sells about 80 percent of its nitrogen through Agrium Inc. under a distribution agreement, and markets the rest itself to customers. Under the

Fertilizer CEOs take aim at USDA numbers

Major U.S. fertilizer industry CEOs last week took aim at recent USDA projections that corn yields in the U.S. would hit a record 166 bushels per acre (GM May 14, p. 13) and significantly beef up corn stocks. After the USDA assessment, both corn prices and fertilizer industry stock prices dropped.

Many of the CEOs were given a unique opportunity to vent at the BMO Capital Markets Farm to Market Conference May 15. CVR Partners LP President and CEO Byron Kelley said at most bushels per acre could hit 160 at best, but that 166 was a stretch. He said at 96 million acres you are pulling in the less productive acres. “The acreage is not going to give you the yield of your best farm lands, and I think that USDA failed to put that into their analysis.” He said 166 bushels per acre has not been done. “If you look at the average over the last five years, we produced about 153 bushels per acre. Last year, we produced 147 bushels per acre, the year before that 153, and now we’re going to move to 166 using a lot of unfertile crop lands.”

As for corn prices, he doesn’t believe they will go below $5.00 per bushel.

PotashCorp President and CEO Bill Doyle reminded analysts that even at $4.00-$5.00 corn farmers will receive a very sufficient return. Doyle said he believes there will be an early harvest, and added that the industry is still in the middle of May and weather can still play a major role. He said there are some dry pockets in some growing areas that are going to need very substantial rain in June. “If you look at just two years ago, 2010, USDA forecast 164 bushel yield for the corn crop; it came in at 152, which again, was impacted by weather.”

“And personally,” added Doyle, “I think that USDA has this setup for perfection at the moment, and it’s possible if you have perfect weather, but we know that oftentimes that isn’t the case.”

Agrium Inc. President and CEO Michael Wilson told analysts, “The ag market is great. Don’t be afraid of $5.00 corn.” Wilson said the historic average margin for corn is $3.50, and that is using today’s corn and input pricing. “We think when you start dropping below that $3.50 range, the farmer will start cutting back. It will have some impact. They can mine the soil for P&K, if they choose. So you might see a little bit of that. You won’t see the nitrogen cut off.”

And as a retailer that buys some 8 million mt of fertilizer each year, Wilson said retailers will have to stock for the second half of the year. “Well, you have to restock your shelves in the back half of the year. The farmer wakes up in the morning and phones you and says, bring it over. They don’t phone you a month early; they don’t phone you three weeks early.”

Wilson noted, however, that retailers and farmers were afraid to take product too early this spring. “The reason nitrogen popped up to $700/mt is no one had any inventory. They were all afraid to take it.” He said due to Agrium’s distribution ability, this played to its strength.

“There are varying perspectives on yields and potential corn prices, but corn futures are still over $5.00 a bushel, and that’s the high end of what we have seen as historic levels,” added CF Industries Holdings Inc. CFO and Senior Vice President Dennis Kelleher. “We continue to expect farmers to plant over 90 million acres of corn for the next several years, with that continuing to drive strong demand for crop nutrients.”

SynGest cites ômisunderstandingö for withdrawal of Iowa grant for NH3 plant

SynGest Inc., the California-based company with plans to build a plant near Menlo, Iowa, that will produce fertilizer and energy from corn cobs, claims that a recent decision by the Iowa Economic Development Authority (IEDA) to cancel a $2.5 million grant for the project is simply a misunderstanding.

“The actions being taken in Iowa right now are the direct result of a misguided Associated Press story that has led to a misunderstanding at IEDA,” said SynGest CEO Jack Oswald. “We are confident that with a little bit of time and calmer heads, that we will ultimately get this project back on track.”

Earlier this month IEDA declared SynGest had defaulted on its state contract by failing to note in its application for the grant that SynGest Chairman Serge Randhava had been accused in a federal lawsuit in Illinois of racketeering and fraud related to his role in a previous research project involving fertilizer.

In a letter to SynGest dated May 1 and released to the Associated Press, Director Debbi Durham notified the company that its Iowa power fund grant was being terminated immediately due to failure to report that Randhava was named as a defendant in a federal court suit in Illinois in 2005. The notification stated that part of the basis for this litigation, Gas Technology Institute v. Rehmat, was the allegation that Randhava, in his role as president of Gas Tech LLC, misappropriated approximately $530,000 of funding provided by Gas Research Institute to Gas Tech LLC.

In its financial assistance application, the authority’s letter noted, SynGest answered “no” to questions whether “there any judgments or court actions completed or pending against the applicant entity, or any current or prospective employee, officer, principal, director, or owner and has any current or prospective employee, officer, principal, director or owner been accused or convicted of any crime or wrongdoing?"

Oswald told Green Markets that this situation had nothing to do with his company and was civil litigation that took place in 2005 and had been settled by late summer 2009. “It amounts to a technicality how the application had been checked,” he said. “I didn’t know about it beforehand.”

In support of SynGest, Prof. Robert Brown at the Iowa State University Institute for Physical Research and Technology wrote to IEDA that SynGest and its management team had his continuing support with respect to its grant for the proposed project to develop a bioammonia facility in Iowa.

“I have been part of the SynGest technical advisory council for over two years and continue to be confident in their executive team and the viability of their business plan,” Brown wrote.

Support also came from Nigel McMullan, vice president with Matheson, which expects to be partnering with SynGest. “In addition to investigating the character of those involved,” McMullan wrote, “we have also reviewed your process, technology and business plan and applaud you for choosing technology that appears to be the most viable in the renewable energy industry.” McMullan added that Matheson likely will invest millions to support SynGest projects.

Mike Bontrager, industrial segment president with The Weitz Co., wrote that “we have been quite impressed with the entire company’s strength and ethic of perseverance and are confident that SynGest will weather this unwarranted storm and ultimately thrive.”

Heartland Co-op, headquartered in West Des Moines with some 48 locations throughout central Iowa, announced in 2009 that it had signed a “letter of interest” with Syngest to explore a partnership whereby Heartland would store and market the ammonia produced by the plant, and also collect and transport corn cobs to fuel the facility (GM Sep

The Week in Fertilizer Stocks

The Week in Fertilizer Stocks

Producer Symbol Price Week Ago Year Ago
Agrium AGU 77.18 82.54 80.25
CF Industries CF 154.25 172.17 134.25
CVR Partners UAN 21.93 23.64 18.66
Intrepid Potash IPI 19.14 21.25 29.12
Mosaic MOS 45.68 48.90 68.56
PotashCorp* POT 38.91 40.97 53.79
Rentech Nitrogen RNF 23.39 23.69 N/A
Terra Nitrogen TNH 182.06 203.40 103.62
Distribution/Retail
Andersons Inc. ANDE 45.27 47.12 42.09
Deere & Co. DE 72.97 78.96 86.96
Scotts SMG 44.62 46.92 56.87
* represents three-for-one stock split

Yara forms TAN jv with Orica and Apache

Yara International ASA reported on May 21 that it has agreed with Orica and Apache to form joint ventures to build a 330,000 mt technical grade ammonium nitrate (TAN) plant on the Burrup peninsula and distribute ammonium nitrate and other explosives products to mining customers in the Pilbara region of Australia.

“This is an important and value creating project for Yara that confirms our dedication and ambition to be among the leading suppliers of TAN globally,” said Jørgen Ole Haslestad, president and CEO of Yara. “Together with our partners, we look forward to servicing the fast growing Pilbara iron ore market.”

The joint venture will be owned 45 percent by Yara, 45 percent by Orica, and 10 percent by Apache. Construction of the plant is expected to have a capital cost of approximately US$800 million excluding capitalized interest, and will be completed by the end of 2015. Tecnicas Reunidas will be appointed as the engineering, procurement, and construction contractor under a fixed price, turnkey contract. Yara will manage construction and ongoing operation of the plant.

The parties have also agreed to form a distribution and marketing joint venture to distribute all TAN and associated products and services to mining customers in the Pilbara region. This joint venture will be owned in the same proportions as the TAN plant joint venture, but will be managed by Orica

“This is an extremely important project for Orica,” said Ian Smith, Orica’s managing director and CEO. “Together with our partners, we have a clear vision for servicing the fast growing Pilbara iron ore market, which is being strongly embraced by our customers in the region.”

Upon commencement of construction, Orica will pay approximately US$110 million for the 45 percent stake, to be split between Yara and Apache.

Earlier this month, Yara told analysts that it is considering significant TAN and DEF (diesel exhaust fluid) capacity at a new Belle Plaine, Sask., nitrogen plant (GM May 21, p. 11). Yara hopes to make a decision on its Belle Plaine expansion this summer. Yara told Green Markets back in February that the new world-class expansion could mean an additional 1.3 million mt/y of urea and 800,000 mt/y of ammonia (GM Feb. 13, p. 1).

Norwegian authorities charge two Yara execs

Yara International ASA said May 18 that the Norwegian National Authority for Investigation and Prosecution of Economic and Environmental Crime (Økokrim) has charged two members of the corporate executive management team, Head of Upstream Tor Holba and CFO and Head of Strategy Hallgeir Storvik. The charges are related to issues within the scope of the ongoing investigation of Yara, which commenced in 2011. "I am surprised by this development. However, Yara has had a close cooperation with Økokrim throughout the process, and will continue this also in this new phase. It is important for us to see this process through to its conclusion, and we will now await Økokrim’s further investigation," said Jørgen Ole Haslestad, Yara president and CEO.

El Dorado damage report updated

The explosion that ripped through LSB Industries Inc.’s El Dorado Chemical Co. plant in El Dorado, Ark., also damaged the control room, a sulfuric acid plant as well as all four of the nitric acid plants, according the company.

The most significant damage, however, was as earlier reported—the DSN concentrated nitric acid plant which represents about 20 percent of nitric acid production.

The company said that due to the control room damage it is still unknown as to when any of the nitric acid plants could return to production. The room serves all the units. In addition, the company said it cannot give a timeframe as to when it will be able to complete its investigation. For now, the entire facility remains offline, without an estimate of when it will return. The company said the sulfuric acid production is minor compared to the other units.

The facility buys anhydrous ammonia for its production at El Dorado.

In the first quarter, El Dorado represented some 44 percent of revenues for LSB’s Chemical segment and 29 percent of operating income. However, the company noted that the income percentage was up due to outages at the company’s more profitable Pryor, Okla., nitrogen unit, which uses low priced natural gas, rather than higher cost anhydrous ammonia.

CVR Energy opts not to sell LP shares

On May 14, 2012 CVR Energy Inc. informed CVR Partners LP that it has determined not to proceed with a public offering of the LP’s common units at this time. Accordingly, the LP has submitted a letter to the Securities and Exchange Commission requesting the withdrawal of the LP’s Registration Statement on Form S-1, File No. 333-179930 and all exhibits thereto.

CVR Energy owns the LP’s general partner and approximately 70 percent of its common units representing limited partner interests. Prior to majority ownership by billionaire investor Carl Icahn, CVR Energy had planned to sell some of its LP shares and use the proceeds for a special dividend to CVR Energy shareholders.

In the meantime, a spokesman for CVR Energy and CVR Partners told Green Markets that the Coffeyville nitrogen plant may not be sold after all. A spokesman said while Icahn has said he would sell CVR Energy, and thereby its majority stake in CVR Partners, which owns Coffeyville Resources Nitrogen Fertilizers, that this is not the same as selling the nitrogen plant—which would be an entirely different process. It is a distinct subsidiary of CVR Partners. The spokesperson reiterated that Icahn has not stated that he actually plans to sell the nitrogen plant.

This was in response to a Green Markets story that indicated CVR Energy would be sold, including its majority stake in CVR Partners. The major asset of CVR Partners is the subsidiary Coffeyville Resources Nitrogen Fertilizers.

El Dorado plant offline due to explosion

LSB Industries Inc. said today its El Dorado Chemical Co. subsidiary’s facility in El Dorado, Ark., suffered significant damage to its DSN concentrated nitric acid plant and surrounding equipment early this morning when a reactor at that plant exploded.

The company said none of its employees or anyone in the El Dorado community was injured, and the company believes there was no environmental release. It said it is determining the cause of the event and the extent of the damages. The company does not have an estimate on the extent of the damages or the repair time, but at this time the El Dorado facility is out of operation due to the damage, and it is unknown at this time how long the El Dorado facility will be out of production.

LSB has notified its insurer of this event. The company’s insurance policy, which provides replacement cost coverage, has a $1 million deductible for property damage. The company’s business interruption insurance covering certain lost profits and extra expense has a 30 day waiting period. The company said it will issue further communication about this event as warranted.