Incitec Pivot Assesses Impact of Turnarounds, Unplanned Outages
Incitec Pivot Ltd. (IPL), Southbank, Victoria, said on Feb. 15 it would take a total incremental adverse impact of approximately US$26 million (A$35 million) on its FY2021 earnings before interest and tax as a result of the updated status of its major plant maintenance projects and business performance, compared to previous expectations.
The Australian group reported that for the Waggaman, La., ammonia plant alone the earnings impact of the turnaround extension and an additional plant outage that occurred prior to the turnaround are expected to be an incremental US$15 million, up from previous expectations (for a total earnings impact of US$40 million). The assessment is based on a plant nameplate capacity of 800,000 mt/y of ammonia, as well as year-to-date realized ammonia and gas prices. The capital cost of the turnaround has increased by US$10 million, the company said.
IPL said the discovery phase of the Waggaman plant turnaround has been completed, during which emerging works were identified. The emerging work has increased the length of the turnaround by approximately two weeks, with the company now expecting the plant to be back online by mid-March 2021.
The Waggaman plant produced 729,000 mt of ammonia in FY2020, 15 percent more than the year-earlier 634,400 mt (GM Nov. 13, 2020), with the group reporting that the plant operated at 91 percent of nameplate capacity in FY2020, compared with 79 percent in the prior year.
Regarding its other major plant maintenance turnarounds, IPL confirmed that the six-week turnaround of the St. Helens plant was successfully completed in November 2020, and as previously announced, the planned maintenance shutdowns of the Mt. Isa and Phosphate Hill, Queensland, plants were successfully completed in October 2020.
IPL said planning and preparation for the earlier announced major turnaround to start in May of the Moranbah, Queensland, ammonium nitrate plant remains on track. The group expects lower second-half FY2021 production at the plant due to the turnaround.
Providing an update on its business performance, IPL said the total earnings impact of recent outages at Dyno Nobel Americas Explosives’ ammonium nitrate (AN) plants in Louisiana, Mo., and Cheyenne, Wyo., is estimated to be approximately US$11 million, which will be included in IPL’s first-half FY2021 results. The Australian group said the two plants experienced the unplanned downtime as a result of rotating equipment failure and repair works at the Louisiana, Mo., plant, which are currently underway.
Excluding the impact of these outages, Dyno Nobel Americas Explosives business earnings for first-half FY2021 are expected to be in line with the prior corresponding period.
Meanwhile, for Dyno Nobel Asia Pacific Explosives, IPL said the business performance of the division is tracking to expectation, with lower metallurgical coal exports not materially impacting earnings to date. It confirmed that Indonesian demand recovery is slow as expected, with COVID-19 related mine closures ongoing. The division’s business earnings for first-half FY2021 are expected to be in line with the prior corresponding period.
At Fertilisers Asia Pacific, the company said favorable weather conditions and recently firming fertilizer prices are expected to drive higher earnings in FY2021, and that the typical second-half earnings skew is expected to be accentuated in FY2021 as the business realizes the benefits from higher fertilizer prices.
IPL reported the company’s ongoing response plan is on track to deliver expected cost savings of at least A$30 million in FY2021, as previously announced. The response plan was initiated in FY2020 to respond to the impacts of COVID-19 and low commodity prices, and designed to deliver A$60 million cost savings over the years. The plan delivered A$20 million of cost savings in FY2020. The group will release its first-half FY2021 results on May 17.