Milestone Potash Project Moving to Commissioning Stage; Industry Vet Hired as Operations Director

Vancouver-based Western Resources Corp. said on May 17 that the processing plant of the Milestone Potash Phase 1 Project in Saskatchewan is transitioning from the construction phase to the commissioning phase. It said the operations team has officially begun preparation for start-up and operations. The project, which is owned by Western subsidiary Western Potash Corp., has an anticipated annual capacity of 146,000 mt/y.

In related news, Western also announced that it has further enhanced its operation and technical team by appointing Jamie Janotta as Operations Director. The company said he brings over 40 years of potash processing and operational experience, with a 30-year stint at The Mosaic Co.’s Belle Plaine Potash Mine, the world’s largest solution potash mine. Over the past decade he has consulted for many other potash projects.

Western reported in March that it expected to complete construction in May and move on to commissioning thereafter (GM March 24, p. 1). First production is expected by the end of the year. In addition, the company received approval from the Ministry of Environment to extend the mine life of the project from 12 years to 40 years.

Milestone is designed as a selective solution mine, which, in contrast with traditional potash mining and solution mining, is expected not to produce salt tailings on surface, thereby substantially reducing the environmental impact.

Western has a binding offtake agreement with Archer Daniels Midland Co. (ADM) for 100% of the potash production from Milestone Phase I (GM Sept. 27, 2019). ADM will take the product FOB mine site and transport by truck to the nearby Port Lajord Terminal in Saskatchewan, only 13 kilometers from the project site.

Retired ADM grain and fertilizer executive Scott Nagel joined the Western Board of Directors in March 2023.

Bunge, Nutrien Ag Form Low-Carbon Alliance

Bunge Ltd. and Nutrien Ag Solutions have announced a strategic alliance to enhance support to US farmers in the transition to lower-carbon agriculture to meet growing consumer demand for sustainable products. The initiative is expected to expand sustainable agriculture across shared supply chains in North America, bringing more whole-acre solutions to food, feed, and fuel customers and end-consumers.

The initial program will focus on soybeans grown in the regions close to Bunge’s crushing facilities in Council Bluffs, Iowa, and Decatur, Ind., with the opportunity for future expansion to other locations and crops such as corn and wheat. The program is targeting the 2023/2024 crop season and is expected to include practices such as cover crops, reduced tillage, nutrient management, and responsible pesticide use.

Nutrien Ag plans to provide crop consulting services; custom applications of fertility and/or chemistry; analytical testing of soil, water, and tissue; traceability; and data collection via its proprietary platform, Agrible, which uses predictive agronomic forecasts and sustainability metrics.

“Sustainable agriculture is an important part of modern farming and essential for being stewards of the environment,” said Rob Clayton, Nutrien Ag Senior Vice President, North America. “We are very excited to be working with Bunge to connect growers through the shared purpose of being caretakers of the land. At Nutrien Ag Solutions, we understand that every farm is unique and pride ourselves on being able to provide personalized, whole-acre solutions for every field through the agronomists and crop consultants that work directly with our growers. We look forward to providing our services during this initial program for the upcoming crop season and beyond.”

Bunge plans to contract with these farmers and manage harvest and post-harvest commercialization.

“We are excited to be a key partner to downstream customers in bringing solutions to help them meet commitments to reduce emissions in their value chains, as well as incorporate regen ag practices across their ingredients and end-consumer products. As the global leader in oilseed processing, we are positioned to leverage alliances with innovative industry players to unlock value along the value chain – from farmers to consumers – and help make our food systems more sustainable,” said Julio Garros, Bunge’s Co-President, Agribusiness.

Spanish Company Selected to Develop PNW Green Nitrogen Plant

Spanish company Técnicas Reunidas (TR) has signed a contract with the Swiss-based green fertilizer company Atlas Agro AG (AA) for the development of a zero-carbon fertilizer plant, Pacific Green Fertilizer Corp., in Richland, Wash. (GM March 31, p. 1). TR and AA have already worked together in the previous feasibility stage for the plant.

The new contract includes the execution of the front-end engineering design/open book cost estimation (FEED/OBCE), which will occur over the next 10 months and is valued at $9 million. Once the FEED phase is complete and all approvals have been received, TR will start the execution of the plant through an engineering, procurement and construction (EPC) contract. Total investment in the project is estimated to be in the $1-$1.2 billion range. The project’s timeline is for groundbreaking in 2024, with the plant to be operational in 2026-2027.

The plant will use TR’s proprietary technology for the main process units. The parties said it will be the world’s first full-scale zero-carbon nitrogen plant, using only air, water, and zero-carbon electricity as raw materials.

The facility is expected to have the capacity to produce 650,000 mt/y of calcium ammonium nitrate. The complex will include units for ammonia, nitric acid, ammonium nitrate, calcium ammonium nitrate, calcium nitrate, electrolyzers, and air separation.

The plant will be the first of a series that AA plans to build in multiple regions across the world. As reported last week, AA is planning a 500,000 mt/y green nitrogen plant in Brazil and plans to eventually build seven to nine in the country (GM May 12, p. 1). It is also considering building a plant in Paraguay.

TR said the new contract consolidates its reputation in the market as an experienced FEED/OBE contractor and its commitment to continue and expand its activities in the important North American market. The company said it has a presence in 25 countries and a track record that totals more than 1,000 industrial plants throughout its more than 60 years of experience. It is mainly focused on the development of engineering projects, design and construction of industrial plants for the production of clean fuels, natural gas, and chemical products, and solutions linked to the energy transition, circular economy, and decarbonization.

Last month AA signed a Memorandum of Understanding (MOU) with Houston-based KBR to license KBR’s K-GreeN® technology for AA’s planned investments in green nitrogen plants, including the Pacific Green plant (GM April 14, p. 1). KBR will provide technology licensing, basic engineering design, proprietary equipment, and catalyst for the plants.

Pollution Concerns Raised as Japan Plans Ammonia Use for Power

Japan’s plan to co-fire coal power plants with ammonia in a bid to decarbonize its electricity sector could increase a different type of air pollution linked to millions of premature deaths globally each year, according to new analysis, as reported by Bloomberg.

Burning ammonia does not emit carbon dioxide, but it does release fine particulate matter known as PM2.5, according to a report from the Centre for Research on Energy and Clean Air. Japan’s energy transition plan, which aims to extend the life of its fossil fuel plants by co-firing the facilities with ammonia and hydrogen, has faced criticism as most of its peers pivot more quickly to renewable generation.

The authors estimated emissions for Jera Co.’s Hekinan Thermal Power Station Unit 4, which has been revamped over the past few years to allow it to use both coal and ammonia. They said co-firing the facility with 50% ammonia would increase total emissions of PM2.5 and precursor gases by 167% through both the shipping and combustion of the fuel, according to the CREA, which is based in Helsinki.

“Air quality in Japan has improved significantly due to decades of scientific research, environmental policy, and investments in air pollution mitigation technologies,’’ Lauri Myllyvirta and Jamie Kelly said in the report. “Our results indicate that Japanese improvements in air quality could be undermined, or even offset, by replacing coal’’ with ammonia, they said.

PM2.5 contributes to as many as 8 million premature deaths globally annually, and in Japan it leads to roughly 43,000 premature deaths a year, CREA said, citing data from State of Global Air, a website funded by the Clear Air Fund. Global premature deaths, combined with non-fatal health illnesses caused by PM2.5, cost the world economy $8 trillion, equivalent to 6.1% of global gross domestic product, the authors said, citing World Bank data.

Japan’s Ministry of Economy, Trade, and Industry and Jera both said in separate statements that precursors of PM2.5 such as nitrogen oxides and sulfur oxides would not be increased by ammonia co-firing in a thermal power plant.

The fine particulate matter is roughly 30% of the diameter of a human hair. Their small size allows them to settle deep in human lungs and even make their way into the blood, according to the US EPA. Exposure to PM2.5 has been linked to a range of conditions, including cardiovascular disease, type 2 diabetes, lung cancer, and dementia.

Making ammonia requires large amounts of energy, and current production of the fuel generates about 2% of global carbon dioxide emissions. Producing ammonia with renewable electricity suffers from “methodological constraints, which have prevented widespread use,” the authors said.

European Gas Continues to Tumble; Yara Brings Up Italian Nitrogen Plant

European natural gas futures on May 18 slumped below €30 for the first time since June 2021, according to Bloomberg, in a stark reversal of last year’s market chaos and a sign of tepid demand as Europe recovers from its energy crisis. The region amassed high stockpiles after a mild winter as it rushed to import liquefied natural gas and curbed consumption. But demand remains weak amid an uncertain economic outlook and a seasonal lull.

Prices are now less than 10% of their peak levels after Russia curtailed supplies to the region in the fallout of its invasion of Ukraine. They are near the five-year average, though many consumers are still reeling from the market shocks of the past year.

While Yara International ASA confirmed this week that it is bringing its nitrogen plants in Ferrara, Italy, back to production, others warned that there may not be a mad rush to do so across the board. Like others, CF Industries Holdings Inc. believes a good bit of the estimated 40% of Europe’s ammonia production will remain offline.

“So the dynamic is European production probably stays off or a greater percentage stays offline, and that will be backfilled by imports, Bert Frost, CF Senior Vice President, Sales, Market Development, and Supply Chain told attendees of the BMO Farm to Market Conference on May 17. “So that will support the ammonia market going forward,”

Frost said the current cost to produce ammonia in Europe is still approximately $450-$500/mt, while it can be imported at $400/mt.

CF Senior Vice President and CFO Christopher Bohn noted that CF is still not producing ammonia at its Billingham, UK, site and is importing ammonia from Donaldsonville, La., to produce ammonium nitrate, as that is more economical. He said as you get out to November you can see a steep increase in gas prices. “So are you going to produce inventory now that’s going to sit until the fall. I don’t know if you’re going to turn on your plant at this time.”

Despite the drop in Europe, the global gas market remains tight, according to some observers. There’s a risk of “quite an overreaction” in prices if there are sudden changes in supply or currently “depressed” demand, Chris O’Shea, CEO of Centrica Plc – the UK’s biggest energy supplier – said during a call with analysts on May 18.

The recovery has been uneven across the region, and some gas users are still subject to energy contracts set when prices were higher – meaning there could be a lag in relief in energy bills. Traders also are eyeing the prospect of higher demand for electric generation in the summer months.

Central and northern Europe are set to see warmer weather next week, with Berlin and Helsinki among the cities seeing unusually high temperatures, forecaster Maxar Technologies Inc. said in a report. A sharp rise in the mercury could lead to higher gas demand to power air conditioning. Over the next few days, much of the continent will remain cooler than normal, however, according to Maxar.

A drop in Europe’s gas demand last year was steeper “than we saw in the pandemic, and so far 2023 consumption remains below the norm on subdued industrial output, mild weather, and a recovery in renewables,” said Bloomberg Intelligence analyst Patricio Alvarez.

Europe’s inventory levels are already above 64%, and the rate may be near 90% around August – much earlier than normal, said Jonathan Stern, distinguished research fellow at the Oxford Institute for Energy Studies.

“I would expect prices to keep falling, particularly as storage fills up,” as long as nothing unusual happens with the weather, supply, or Asia demand, he said.

Dutch front-month gas, Europe’s benchmark, settled 6.8% lower at €29.79 per megawatt-hour. The UK equivalent fell 7.1%. German front month power declined 2.3%, to €87.56 per megawatt-hour.

Canada Ag Committee Recommendations Applauded by Fertilizer Canada

Canada’s Standing Committee on Agriculture and Agri-Food has released a new report detailing several recommendations on ag policy that are earning praise from farmers and trade groups, including Fertilizer Canada.

The report, “Feeding the World: Strengthening Capacity to Respond to Global Food Insecurity,” was released in April with 22 recommendations, including changing Canada’s temporary foreign worker programs to decrease wait times and paperwork; exploring ways to stimulate Canada’s fertilizer production to reduce dependence on foreign suppliers; and investigating ways to return to farmers some of the C$34.1 million paid in tariffs on Russian fertilizer imports in 2022 (GM March 18, 2022).

The report also recommended that the Canadian government not proceed with “any mandatory fertilizer emissions reduction policy that would jeopardize farmers’ yields,” and instead encourage the implementation of best nutrient management practices such as the 4R Program. The report also urged more funding for research into innovative fertilizers.

Farm groups have lobbied against government targets to reduce fertilizer emissions by 30% from 2022 levels by 2030. The Canadian government has stressed that this target is voluntary, but ag groups have expressed fears that it could become mandatory (GM Sept. 22, 2022).

The report further recommends that the government more effectively enforce provisions in existing free trade agreements, such as the Comprehensive and Progressive Agreement for Trans-Pacific Partnership and the Canada-United States-Mexico Agreement, to improve Canadian producers’ access to foreign markets and reduce non-tariff trade barriers to Canadian agricultural products.

“We are pleased to see members of parliament recognize the need to prioritize safe, healthy food production in a year that will be hard for many people dealing with food insecurity, and that they understand the best way to grow abundant food is to ensure farmers can access and afford fertilizer,” said Brendan Byrne, Chair of Grain Farmers of Ontario.

“We are encouraged to see the report’s recommendation to explore opportunities to increase domestic fertilizer production,” said Karen Proud, President and CEO of Fertilizer Canada, which participated in the study. “We strongly support the recommendation that the government keep emission targets voluntary to protect food security while incentivizing adopting of 4R practices. As well, we support the recommendation to fund research and development to further innovation in the application of fertilizer.”

While the recommendations are no guarantee that legislators will respond with bills to address the listed concerns, past recommendations by the Committee have spearheaded legislation related to animal health, GHG emissions, trade, and transportation reforms.

Grain Deal Extended Two Months; Most Russian Fertilizer Exports Climbing

A deal allowing Ukraine to export crops from key ports via the Black Sea was extended for two months as of May 17, according to Bloomberg, citing Turkish officials. Russia has threatened to withdraw from the deal if obstacles to shipments of its own crops and fertilizer were not removed. However, Ukraine said Moscow was purposefully slowing the pace of exports and the corridor was now nearly empty, with no inbound ships cleared since early May.

Exports of most Russian fertilizers were climbing back to pre-war levels just as President Vladimir Putin’s negotiators made removing obstacles to the trade a key priority in talks to extend a Black Sea grain-passage deal.

After total shipments abroad plunged about 15% last year, most nitrogen and phosphate fertilizers are flowing abroad at close to the level before Russia invaded Ukraine, according to representatives from some of the country’s biggest exporters.

Potash and ammonia are the only nutrients still below the volumes seen prior to the war, sources said, asking not to be identified as the information is not public. With overall fertilizer exports still lagging 2021 levels, the matter was a key sticking point in negotiations over a grain deal.

Putin’s government has warned that it may withdraw from the Black Sea Grain Initiative, – which allows grain shipments from Ukraine – if demands to remove hurdles facing its own food and fertilizer exports are not met.

While fertilizer companies have not been sanctioned due to their importance for global food security, Baltic ports have practically stopped handling Russian fertilizers, contributing to a decline in shipments. An exodus of global shipping companies from Russia has also made it harder to send goods abroad, while some international banks and insurers have steered clear from its deals.

Since the start of its war, Russia has been directing more of its fertilizer shipments to “friendly” states, including India. Some of its logistical issues in getting the goods out of the country now appear to be easing.

“On top of the new ports that are built to handle capacities instead of Baltic countries, Russia now has a lot of own spare containers due to reduced international trade,” said Elena Sakhnova, an independent analyst. One of the nation’s largest container companies, GlobalPorts, offers its services for fertilizer makers at a good price, she said.

Other industry observers have also noticed the uptick. Imports of urea from Russia have risen in nearly all European countries, with the strongest increases in France, the Benelux region, Germany, Italy, and Spain, according to Lars Rosaeg, Deputy Head of Yara International ASA.

Russian exporters are still facing some issues, however. Potash sales were down 9% from last year’s level in the first quarter of 2023, according to Bloomberg Intelligence. Ammonia exports have also been hurt, as the pipeline that runs from Togliatti, near the Volga River in Russia, to Ukraine’s Odesa port was shut down because of the war. The link has been a key subject in recent grain talks, with Russia demanding that it be re-opened.

Part of the issue is that the country has limited fertilizer-shipping capacities at its own ports, estimated at 17 million mt/y, according to data from the Russian Fertilizers Producers Association. In 2021, Russia exported 38 million mt of fertilizers, mainly via Baltic countries that have now practically stopped working with Russians.

Plans are already underway to expand Russia’s port capacity, with EuroChem Group AG building a transshipment terminal near St. Petersburg, which was planned to start next year. Togliattiazot JSC is building a port in Taman, opposite Crimea, which should begin operations this year and replace the Togliatti-Odesa pipeline.

Despite export volumes taking a while to recover, most of Russia’s fertilizer industry has hardly struggled financially. Shortages pushed some nutrient prices to record highs last year, and are still well above pre-war levels.

“Domestic sales are strong, exports didn’t come to an end and prices offset the possible export losses,” said Sakhnova. “With some exceptions, Russian fertilizer makers made record profits last year.”

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