Petrobras Starts Shuttering Laranjeiras N Plant After Injunction Lifted

Petróleo Brasileiro SA, Rio de Janeiro, said on March 21 it has secured a favorable court decision, reversing the union-led injunction that suspended its planned mothballing of the nitrogen fertilizer plant at Laranjeiras, Bahia (Fafen-BA), in northeast Brazil (GM Feb. 8, p. 1). As a result, it said it can now proceed with the shuttering of the plant.

The oil and gas group started the mothballing process for its other northeast Brazilian nitrogen fertilizer plant at Camaçari, Sergipe (Fafen-SA) as planned early last month (GM Feb. 8, p.1).

It said the bidding process for the leasing of both plants, initiated in January (GM Jan. 11, p. 25), is still in progress.

Innophos Holdings Inc. – Management Brief

Innophos Holdings Inc., Cranbury, N.J., announced that Mark Feuerbach, the company’s current Vice President, Investor Relations, Treasury, Financial Planning, and Analysis, has been named interim Chief Financial Officer, replacing Han Kieftenbeld, effective on March 15. Innophos said Feuerbach has 30 years of experience in financial roles at Innophos, including serving as interim CFO on four prior occasions. An executive search is being led by Egon Zehnder to identify a permanent CFO, until which time Feuerbach will remain as interim CFO.

“As we move into the next chapter of our transformation with a sharp focus on execution, a new set of financial and business skills and experience are needed to lead our finance organization forward and accelerate our strategic growth,” said Kim Ann Mink, Ph.D., Chairman, President, and CEO. She thanked Kieftenbeld for his dedication and contributions over the past three years and wished him well in his future endeavors.

 

PhosAgro – Management Brief

PhosAgro, Moscow, on March 20 elected a new management board. The new board included: PhosAgro CEO Andrey Guryev, PhosAgro’s First Deputy CEO Mikhail Rybnikov, PhosAgro Deputy CEO Siroj Loikov, Deputy CEO for Corporate and Legal Affairs Alexei Sirotenko, PhosAgro’s Director for Business Development Roman Osipov, PhosAgro CFO Alexander Sharabaika, First Deputy CEO of Apatit Alexander Gilgenberg, and the Chief of Staff for PhosAgro’s CEO, Alexander Seleznev. In addition, consent was given to the members of the management board to hold positions in the governing bodies of other organizations.

 

Growmark Reports First-Half Tuck-Ins

Growmark, Bloomington, Ill., has recorded several tuck-in acquisitions during the first-half ending Feb. 28, 2019. The company acquired a majority interest in Gratiot Agricultural Professional Services (GAPS), Ithaca, Mich., in November. Now operated as GAPS FS, it has five locations serving farmers in 16 central Michigan counties.

Growmark acquired three companies in northwest Iowa in October: Greenleaf Agronomy LLC, Royal; Northwest Ag Supply, Hartley; and Spencer Agronomy Services, Ruthven. The three combined to form Growmark FS Midwest, a new Growmark retail division headquartered in Hartley.

Growmark’s Seedway subsidiary, based in Hall, N.Y., acquired Skipper Grassing Inc., Fort Meade, Fla., in November, and the vegetable seed business of Champion Seed, Elsworth, Iowa, in September.

While Growmark has not released first-half 2019 results, full-year 2018 net income attributable to Growmark was $62.4 million on net sales of $8.52 billion for the year ending Aug. 31, 2018, down from 2017’s $108.8 million and $7.3 billion, respectively. Total patronage refunds were $63.6 million, up from 2017’s $59 million. While cash refunds were up at $45.1 million from $39.6 million, stock was off at $18.5 million from $19.4 million.

Total Crop Nutrient sales volumes were down at 3.1 million st for the year from 2017’s 3.4 million st. Crop Nutrient sales were $622 million, with record volumes and income reported.

On the Retail side of the business, the company put crop nutrient sales at 981,000 st, up from 61,000 st in 2017. Crop protection sales were $159.6 million, up $7.4 million from the prior year. Propane sales were 98.3 million gallons, up 30 million gallons from 2017 due to colder weather.

In the Seed segment, the company said income continued to be strong, with some 4.7 million plant acres of system-supported corn and soybeans.

Growmark said 2018 was impacted by the effects of Hurricane Harvey, depressed commodity prices, a rising interest rate environment, trade concerns, and wet weather causing application delays and late planting across the upper Midwest and East Coast.

Growmark – Management Brief

Chris Grogan is the new Publications and Media Relations Manager at Growmark, Bloomington, Ill. He takes over for Matt Wettersten, who accepted a position as Audio Visual Manager with the Illinois Farm Bureau. Grogan comes to Growmark following more than 16 years in television news, first as a reporter and anchor, and then for the last decade in broadcast management roles.

Grogan is a graduate of Marist College in Poughkeepsie, N.Y., and has spent his career working at television stations as far west as Colorado and Montana, to Missouri and Ohio in the Midwest.

Sunrise FS Receives $8.5 M Upgrade

Growmark, Bloomington, Ill., reports that Sunrise FS is undergoing an $8.5 million upgrade at its Virginia, Ill., location. The company recently purchased 25 acres adjacent to the current facility.

The new project includes an agronomy office, chemical facility, updated propane facility, fertilizer building, warehouse, shop, scales, and anhydrous ammonia bulk facility, along with room for future expansion.

The new facility is expected to significantly improve traffic flow. It will include multiple bays for loading, which is expected to be four times faster than in the current facility. Some 14 bulk chemicals are expected to be housed inside, with the company expanding its product mix.

Two 45,000-gallon anhydrous ammonia tanks can accommodate more modern double tanks.

The company said holding ponds will be constructed to control flooding.

Construction is expected to be complete this summer. The current project will take up 18 of the new 25 acres, with the remainder eyed for potential expansion. The company said the original building will be demolished next year, with new equipment on that site installed as needed.

Indiana Nitrogen Project Resolves Bond Issue with IRS

Midwest Fertilizer Co. LLC, which has been seeking to build a $2.8 billion nitrogen complex in Posey County, Ind., confirmed on March 20 that it has resolved a dispute with the IRS over the taxability of $1.26 billion in Midwestern Disaster Area Bonds (GM Jan. 12, 2018).

“Midwest Fertilizer is extremely pleased to have resolved the issue with the IRS, which results in no change to the tax-exempt status of the project bonds,” said Roger Harvey, company spokesman. “We remain focused on moving forward with our plans for the state-of-the-art fertilizer manufacturing complex in Posey County, Indiana. The wonderful support from the State of Indiana and the Posey County Commissioners has been tremendous and much appreciated.”

At last report, the complex was expected to produce 2 million mt/y of ammonia, UAN, and diesel exhaust fluid (DEF). The company updated its permits in early 2017 (GM Feb. 3, 2017), which at that time included plans for a 1,320 mt/d urea granulation plant, a 2,640 mt/d urea synthesis plant, a 5,160 mt/d UAN plant, a 2,400 mt/d ammonia plant, a 1,840 mt/d nitric acid plant, three UAN tanks up to 40,000 mt, two ammonia tanks up to 30,000 mt, one nitric acid tank up to 8,000 mt, one DEF tank up to 7,000 mt, and one OASE solution/methyl dietharolamine (MDEA) tank at 395,000 gallons.

The facility would be located on 220 acres in Posey County – where Mount Vernon is the county seat – to serve farmers throughout Indiana and the Midwest.

The project, planned since 2012, has encountered other obstacles and delays. In 2013, then-Gov. Mike Pence suspended state support for the project, citing concerns with Pakistan’s Fatima Group, the company’s lead investor (GM May 20, 2013). Pence later said he would not prevent Posey County from pursuing the project (GM June 24, 2013) and reopened talks with Midwest Fertilizer.

Iowa County Approves Organic Fertilizer Plant

The Wright County Board of Supervisors on March 18 approved a development agreement with ReNewtrient 1 LLC, a small New York-based agricultural chemical company, to build an organic chicken litter fertilizer plant in Iowa. The project has been in the works for some time, as a building permit was issued last year (GM May 11, 2018). Construction on the plant is expected soon at a site 10 miles southeast of Clarion, off U.S. Highway 69. Costs for the plant are now put at $20 million, down from 2018’s estimate of $25 million.

A processing plant, administrative office, laboratory, outside containment areas, and truck disinfectant bay are planned. Once construction begins, it is projected to take a year to complete and be ready for operations. Some nine jobs are expected to be created, down from 2018 estimates of 12.

The county will provide tax increment financing support for the plant and road improvements. Additionally, the county will rebate back half of the anticipated $55,000 per year in property taxes for the first three years. A gravel road will be paved, with the county receiving a $144,000 grant for the cost. The company will pay $150,000 for road improvements over the next ten years.

The plant would convert about 150,000 st/y of raw chicken litter from egg laying facilities into dry and liquid certified organic fertilizer. One of the expected products will include sulfur. The company said the process would remove pathogens and also reduce the population of flies in the county, because moisture content in the waste would be cut from 40 percent to 10 percent.

ReNewtrient would work with Farm Nutrients LLC of Rembrandt, Iowa, which has contracts with poultry facilities throughout Wright County and northwestern Iowa. Farm Nutrients would supply the chicken waste, which would be processed by ReNewtrient and sold back to Farm Nutrients for marketing to organic farmers.

Because of organic specification requirements, the chicken manure must be kept in enclosed storage at all times, reducing exposed piles on outside ground until it is time to be applied onto fields. The raw manure would be crushed to remove non-essentials, put on a conveyor belt, heated, and shaken to make it an ideal size for easier land application. Covered trucks and liquid tankers would be used to deliver it to customers. Ammonia from the manure will be turned into liquid nitrogen, reducing its release into the air and adding more value to the product.

Higher Prices, Forex Boost PhosAgro Q4

PhosAgro, Moscow, reported a 6 percent rise in fourth-quarter net income on a 30 percent increase in revenues. Net income was RUB4.50 billion on revenues of RUB59.40 billion, compared with the year-ago RUB4.26 billion and RUB45.78 billion, respectively. Net income adjusted for forex losses soared by 195 percent, to RUB10.9 billion from RUB3.7 billion in the same year-ago quarter.

Fourth-quarter EBITDA came in 51 percent higher, at RUB18.56 billion, up from RUB12.29 billion, driven, the company said, by robust fertilizer price growth, active markets in Russia and the U.S., and a 14 percent ruble depreciation against the U.S. dollar. However, these were partially offset by inflation of feedstock prices, namely sulfur and potash.

Fourth-quarter sales volumes were up for nitrogen-based fertilizers and for phosphate rock and nepheline – by 15 and 10 percent, respectively – but phosphate-based fertilizers and MCP sales volumes fell by 7 percent compared with the same year-ago quarter.

Full-year net income was down 13 percent, to RUB22.13 billion on revenues of RUB233.4 billion from the year-ago RUB25.33 billion and RUB181.3 billion, respectively. However, adjusted net income almost doubled year-on-year to RUB41.75 billion, up from RUB21.19 billion. Full-year EBITDA came in 47 percent higher, at RUB74.91 billion against the year-earlier RUB50.8 billion.

Full-year sales volumes were all higher year-on-year, with phosphate-based fertilizers and MCP up 2 percent, nitrogen-based fertilizers up 36 percent, and phosphate rock and nepheline up 6 percent.

“Despite disruption in various markets, PhosAgro finished 2018 in good shape, achieving the ambitious milestones set out in our growth strategy for the period through to 2020,” said PhosAgro CEO Andrey Guryev. “…The company was able to respond quickly to new opportunities, as well as to challenges arising in key agricultural markets.”

He said the company’s sales geography has “partially modified” as a result of “political turmoil” in some countries of the CIS, weather conditions affecting agricultural producers in Europe, and strong competition in Latin America.

“Despite these challenges, we were able to increase our EBITDA by more than 47 percent in 2018, while [adjusted] net profit almost doubled year-on-year, pushing down the company’s leverage,” Guryev said.

He pointed to the company’s strategy of moving closer to its end-customers as proving “timely and effective,” noting that it was swift in shipping products to its priority markets and spot markets in North America and Asia.

“Even as the industry stockpiled fertilizers in Europe at the end of the fourth quarter of 2018 as a result of the ongoing anomalous weather conditions, we were redirecting our products to Russia, the U.S., and Latin America in order to get the best netback prices,” he said.

PhosAgro increased its production of fertilizers by 8 percent year-on-year to 9 million mt in 2018, with output boosted by modernization of beneficiation plant number 3 and the new 760,000 mt/y ammonia plant at PhosAgro-Cherepovets in 2017 (GM Aug. 11, 2017), which has increased the company’s self-sufficiency in that product to 90 percent.

The company expects to see further growth of up to 5 percent in fertilizers output in 2019.

Responding to an analyst’s question as to how much of that anticipated output growth would be in the phosphates sector, Guryev said most of the increase would be phosphate-based. He reminded the analysts that unlike some of PhosAgro’s competitors in the phosphates sector, which have mainly MAP and DAP portfolios, PhosAgro’s product portfolio is more mixed, with a high percentage comprising NPK fertilizer products and the like.

Also asked whether PhosAgro had any plans to cut its phosphate production, as some other players have signaled to the market their intentions to do so, PhosAgro CFO Alexander Sharabaika said there were no economics to be seen in the decision for PhosAgro to cut output as “it is one of the most efficient companies in the business.”

Looking ahead, Guryev expects prices for phosphate-based fertilizers to remain under pressure throughout the first quarter of 2019 due to the slow recovery of seasonal demand in the U.S. However, he said the company believes prices in March should be supported by usual levels of activity in Europe and the start of DAP/MAP imports in Latin America.

“We expect to see a recovery in prices for phosphate-based fertilizers in the second quarter of 2019, driven by the beginning of the application season in major agricultural regions – Latin America, North America, and India,” the CEO said. “However, growth is likely to be limited at up to $390-$400/ton of DAP FOB Tampa, mitigated by the gradual introduction of new capacities from Morocco and Saudi Arabia.”

Sales

  Q4-2018 Q4-2017 FY2018 FY2017
Phosphate-based (‘000 mt) 1,492 1,599 6,635 6,485
Nitrogen-based (‘000 mt) 470 411 2,196 1,616
Phosphate rock (million mt) 0.8 0.7 3.0 2.7

Revenue by key products (RUB million)

  Q4-2018 Q4-2107 FY2018 FY2017
DAP/MAP 19,335 14,955 77,895 62,188
NPK(S) 15,067 12,190 60,865 47,119
Phosphate rock 6,309 5,357 22,098 21,158
Nitrogen-based products 9,594 6,846 37,011 22,495

 PhosAgro on March 20 announced that its board had approved the company strategy to 2025, aimed at further expanding the company’s presence in its priority domestic and premium export markets and strengthening its position as a producer of phosphate-based fertilizers with low levels of heavy metals, including cadmium.

As part of its strategy to 2025, the company said it will focus on work in three priority areas: expanding capacity, improving operational efficiency, and increasing self-sufficiency in key inputs.

It said its share of direct export sales will be maintained at a level of at least 90 percent with the help of the company’s existing 10 foreign trading offices located in its key sales regions of Europe, Latin America, and Asia. The company also plans to continue to expand its presence in the premium markets of Europe and Latin America, as well as other markets where it said it can achieve the best netback prices.

PhosAgro’s board has recommended dividends in the amount of RUB6.6 billion (approximately $102.8 million), or RUB51 per ordinary share (RUB17 per GDR), from retained earnings as of Dec. 31, 2018.

 

Thyssenkrupp Secures Another Egyptian Nitrogen Fertilizer Plant Order

Thyssenkrupp AG, Essen, Germany, said on March 18 it had won an engineering, procurement, and construction (EPC) order from Egypt’s chemical and fertilizer producer El Nasr Co. for Intermediate Chemicals (NCIC) for its planned new ammonia, urea, and CAN plant at Ain El Sokhna, around 100 km southeast of Cairo.

Thyssenkrupp is realizing the project in a consortium with the Egyptian company Petrojet.

The planned new facility is expected to go into operation in 2022 and will have capacity to produce 440,000 mt/y of ammonia, 380,000 mt/y of urea, and 300,000 mt/y of CAN. It is being built close to NCIC’s existing phosphate and compound fertilizer complex, and is part of the Egyptian producer’s plans to expand its current product portfolio to include high-quality nitrogen fertilizers for local and export markets.

Thyssenkrupp said it has planned and built 16 of the 17 existing nitrogen fertilizer plants in Egypt and put the order value of this latest contract in “the mid-three-digit million-euro range.”

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