CF Industries Holdings Inc., Deerfield, Ill.,
on Sept. 21 confirmed plans to immediately restart the ammonia plant at its
Billingham, U.K. complex at Teesside. On Sept. 15, CF announced it was halting
operations at its Billingham and Ince, U.K., manufacturing plants in response
to high natural gas prices (GM Sept. 17, p. 1).
The restart follows an interim agreement with
the U.K. government reached on Sept. 21 to cover the costs of the restart. “We
want to thank The Honorable Kwasi Kwarteng, Secretary of State for Business,
Energy, and Industrial Strategy, and his entire staff for working tirelessly to
bring about this agreement enabling restart of the plant and averting a
potential CO2 supply disruption impacting many industries, including food and
beverage availability to U.K. consumers,” said Tony Will, CF President and CEO.
“We look forward to working with Secretary Kwarteng and the U.K. government on
developing a longer-term solution, including the development of alternative
suppliers of CO2 for the U.K. market.”
CO2 is a byproduct of the ammonia production
process. CF said safely restarting the ammonia plant at the Billingham is
expected to take several days. The restart did not include the Ince plant at
Cheshire.
The two CF plants produce an estimated 60
percent of the U.K.’s CO2.
U.K. officials on Sept. 21 agreed to give “limited financial
support” for three weeks that would give the CO2 market time to adapt to higher
global prices. “We need the market to adjust,” Environment Secretary George Eustice
told Sky News. “The food industry
knows that there’s going to be a sharp rise in the cost of carbon dioxide,
probably going from 200 pounds ($273) a metric ton, eventually closer to 1,000
pounds.”
Eustice explained to the Guardian that part of the problem was that when CF made its announcement, two other CO2 providers to the U.K. market, one in the U.K. and one in Norway, were both down for maintenance. He said that once these two plants are back up and running, there should be a properly functioning normal market.
In the meantime, Yara International ASA, Oslo, which announced on Sept. 17 that it planned to curtail around 40 percent of its European ammonia production capacity within the next week, told Green Markets on Sept. 20 that it was sourcing ammonia from its plants in Australia, the U.S., and Trinidad to help cover for the production curtailments in Europe so it could maintain stable fertilizer production. The impact of the ammonia production curtailments in Europe on our fertilizer deliveries is currently minor,” a Yara spokesperson said.
Alexis Maxwell, Green
Markets Director of Research, said that with European natural gas prices at
$25.00/mmBtu, ammonia prices have a firm cash cost of production floor at
$825/mt. She added that Yara has a 270,000 mt/y ammonia plant in Trinidad that
it recently closed due to low prices (GM
Nov. 15, 2019), that it might consider bringing back up.
Norway, which supplies just under one-third of the U.K.’s
gas, on Sept. 20 said it would increase natural gas exports to Europe, according
to the National Post.
The U.K. also got good news last week from its National
Weather Service (Met Office), which said starting Sept. 27 the country will see
a shift in the weather, with strong winds that will ease the country’s
dependence on natural gas to produce electricity.
Wind speeds have been unusually low this year, with some
regions having the lowest average pace in 20 years this summer, according to
the Met Office. The calm weather came at a bad time, when gas prices surged as
the economy began to recover from COVID-19. The Met Office said recent wind
speeds boosted power generation on Sept. 23 to the highest level since May.
More European ammonia plants have been going offline due to
the higher gas prices. Ukrainian state-run ammonia producer Odesky Pryportovyi
Zavod decided to halt production on Sept. 22, according to Bloomberg. Lithuania’s nitrogen fertilizer manufacturer, Achema,
expects to keep one of its two ammonia units offline after the completion of
its summer maintenance program, according to NewsBase.
Vienna-based
Borealis AG is the latest producer to curtail its production of ammonia in
Europe. A company spokesperson on Sept. 23 confirmed that Borealis had reduced
its production of ammonia and said it will “further analyze the
situation” regarding its plants in Austria, France, and the Netherlands.
The spokesperson declined to comment further at this point in time, including
on the potential impact on the company’s downstream production.
In the
meantime, China is having its own energy crisis. Soybean
processing plants in a northeastern Chinese city have been ordered to shut down
for at least a week, the latest fallout from Beijing’s moves to cut energy
consumption and secure dwindling power supplies, according to a Sept. 24 Bloomberg report.
Plants in the coastal metropolis of Tianjin stopped
operations earlier in the week and may not resume production until next month,
according to people familiar with the matter. The units have a combined soy
processing capacity of about 25,000 tons a day, and Tianjin is one of the
country’s crushing hubs.
Some of the plants, including those operated by top
agricultural traders Louis Dreyfus Co. and Bunge Ltd., had to suddenly stop
after the government cut power supplies, sources said, asking not to be
identified as the information is private. They added that this is the first
time all the plants have ever been told to shut down completely.
Louis Dreyfus declined to comment, while media
representatives for U.S.-based Bunge did not immediately return emails seeking
comment.
The shutdowns are another sign of how a severe power crisis
in China is roiling commodities from aluminum to steel to now food. Industries
across the country have seen their power supplies curbed in the last few weeks
over pressure to lower energy use and suppress emissions, and also on fears
that surging global energy prices and dwindling coal supplies at home will
worsen a power crunch.
China’s top economic planner earlier this week warned that
the industry must ensure skyrocketing energy prices don’t raise the cost of
fertilizer, which is crucial for food production. Urea futures have soared,
tracking a rally in coal.
More than 10 provinces, including industrial powerhouses
Jiangsu, Zhejiang, and Guangdong, are rationing electricity and forcing cuts to
factory production amid power supply issues and a push to enforce environmental
regulations.
The crushing plants convert soybeans into edible oil, used
in cooking, as well as meal to produce animal feed. China is the world’s
biggest soybean importer and buys large volumes from countries including
Brazil, Argentina, and the U.S.