Incitec Pivot Ltd. (IPL) said July 28 that it has approved the construction of an ammonium nitrate manufacturing complex at Moranbah in Central Queensland at a cost of A$935 million. The Moranbah project involves the construction of a 330,000 mt/y fully-integrated AN complex comprising ammonia, nitric acid, and ammonium nitrate plants, plus infrastructure, utilities, power generation, and housing to support the permanent workforce.
IPL, through its wholly-owned subsidiary, Dyno Nobel Moranbah, on July 28 signed a project agreement with United Group Resources Pty Ltd., Bilfinger Berger Services (Australia) Pty Ltd., and BCG Contracting Pty Ltd. The agreement is based on a cost reimbursable model incorporating a risk reward regime to ensure best project outcomes. It also has a signed 15-year coal seam methane supply agreement with Arrow Energy Ltd. Mechanical completion is targeted for the first quarter of Calendar 2010, and beneficial operation for the first quarter of Calendar 2011. The project has the support of long-term contractual commitments from three foundation mining company customers for about half of planned output.
IPL Managing Director and CEO Julian Segal said the project would exceed the company’s financial criteria of 15 percent internal rate of return and deliver an 18 percent return on net assets in the fourth year of operation.
“This investment will expand Incitec Pivot’s core nitrogen manufacturing capability based on a world scale manufacturing plant at the bottom of the cost curve in its market and builds a strong position in the eastern Australian commercial explosives market,” he said. “The project is based in the heart of Australia’s largest metallurgical coal region and adjacent to some of the largest coal mines in the world, providing a substantial freight advantage over alternative domestic suppliers. Many new coal projects and brownfield expansions are proposed for development in the region over the next few years. Additionally, we have the advantage of the gas supply agreement, which was negotiated prior to escalating world energy prices.”
The project was abandoned by Dyno Nobel in December 2007. IPL bought Dyno Nobel in June 2008 (GM Archives).