All posts by traceybg@gmail.com

Three ammonia releases reported in two states; several sent to hospitals

– one in intensive care – late last week from among 100 or more who sought help or were affected by the release of as much as 800 gallons of anhydrous ammonia early Monday, Aug. 23, from a refrigeration plant in the Mobile, Ala., area. The release at Millard Refrigerated Services, located near an industrial canal alongside Mobile Bay, was one of a rash of anhydrous incidents in two states.

“We initially believed that 20 to 40 gallons had been released,” Capt. Shaun Hicks, spokesman for Mobile Fire-Rescue, told Green Markets about the Millard situation. “But we upped that to between 400 and 800 gallons.” He said the ammonia release had been stopped by plant personnel by the time emergency crews had arrived. Hicks said a “shelter-in-place” was ordered for a one-mile radius, which included industry and business and an elementary school only a half mile away. Locals were notified by siren or reverse 911. He said since the scene was close to Mobile Bay the U.S. Coast Guard got involved, shutting down the waterway throughout the day until that evening.

“We triaged and transported 52 patients from a remote site set up three miles away by using a service station and its canopies as cover in what was probably 95-degree heat,” Hicks reported. “We took them to five different hospitals. Most of the others probably self-evacuated.” One of those, the University of South Alabama Medical Center, reported at mid-week that they had seen a total of 27 event-related patients. “We had one patient in intensive care and five under observation. The others had been released,” reported spokesman Bob Lawry.

Reports that notifying those in the area was delayed 45 minutes couldn’t be confirmed with Millard officials at the company headquarters in Omaha, or those in charge of emergency responders in Mobile. The OSHA office in Mobile declined comment about press reports that federal authorities were investigating to see whether there was a problem. But Millard CFO Brian Vinchur told the local press the plant was evacuated, the leak located and stopped, and authorities notified within 20 minutes. An alarm inside the plant warned workers of the leak, which was on the roof of a three-story freezer, he said.

A day later in the downtown area of Dalton, Ga., a multi-block restricted zone was set up for approximately half a mile around a Reddy Ice Co. plant area when anhydrous ammonia was released during a maintenance operation. Emergency responders said the timing – just before 6 a.m. – eliminated the need to evacuate the area, particularly in the case of a nearby day-care center. By mid-morning a troublesome valve had been shut off and fans set up to ventilate the building.

Then employees at Rockmart Tip Top Poultry plant in Rockmart, Ga., were evacuated on Wednesday, Aug. 25, after an ammonia leak occurred because of a faulty seal in a valve. The 240 employees walked out of the plant after the leak, which lasted for less than 30 seconds. No other details were available, but 23 patients were reportedly treated at two medical centers.

ICL Fertilizer 2Q income up 147.5 percent

ICL Fertilizer, a segment of Israel Chemicals Ltd. (ICL), reported a 147.5 percent increase in operating income for the second quarter ending June 30, 2010, to $275.9 million from the year-ago $111.5 million. Sales were up dramatically, to $821.6 million from $465.1 million. ICL reported a four-fold increase in the quantity of potash sold during the quarter, to 1.527 million mt, the second-largest quantity the company has ever sold in a single quarter. ICL noted that during the quarter it began selling significant quantities of potash to customers in China and India under long-term contracts. ICL also reported an increase in phosphate sales.

Six-month income was $508.2 million on sales of $1.59 billion, compared to the year-ago income of $250.3 million on sales of $836.2 million. ICL said phosphate sales doubled, and that Brazil’s import of potash rose dramatically during the first half versus the year-ago period and has continued during the third quarter in anticipation of a strong planting season. ICL also said demand for all fertilizers in Western Europe, particularly potash, has been returning to customary levels seen before the global economic crisis.

ICL said that increased sales were offset somewhat by lower prices for potash and phosphate rock.

Company-wide, ICL reported second-quarter net income of $295.9 million on sales of $1.49 billion, compared to the year-ago income of $152.3 million on sales of $1.08 billion. ICL said the second quarter was the best 2Q in its history with the exception of the 2Q 08, which was a “spike” year throughout the fertilizer industry. Operating income moved up to $384.4 million from the year-ago $190.7 million. ICL said the improvement reflected sharply rising quantities sold across all operating segments and most target markets, indicating the continued strengthening of the recovery that began in the second half of 2009.

Six-month net income was $536.4 million on sales of $2.88 billion, up from the year-ago net income of $311.1 million on sales of $1.98 billion. Operating income was $687.9 million, up from $396.3 million.

On Aug. 23, ICL’s board declared a dividend totaling $177 million to be paid Sept. 20, 2010, in respect to second-quarter results.

Mosaic lays off 140

Plymouth, Minn.-The Mosaic Co. laid off 140 Florida mine workers on Friday, Aug. 20. The workers were part of the 221 on a WARN notice Mosaic issued back in July (GM July 19, p. 1) due to an injunction that keeps the company from proceeding with phosphate rock mining at South Fort Meade. The workers, who were idle, will still be paid through the duration of the notice period, which ends Sept. 10. More workers are expected to be laid off in coming weeks but are currently being retained for mothballing of facilities and shipping existing rock.

AWB board recommends Agrium deal

Calgary-Agrium Inc. and AWB Ltd. said Aug. 24 that the AWB board has recommended Agrium’s proposed acquisition (GM Aug. 23, p. 1) to AWB shareholders. Under the terms of the definitive agreement for Agrium to acquire AWB, AWB will commence the scheme of arrangement process pursuant to which Agrium will purchase all of the outstanding shares and performance rights of AWB for A$1.50 per share in cash for A$1.238 billion. “We are pleased with the AWB board’s decision to support our offer and expect the transaction will bring immediate value to both AWB and Agrium stakeholders. We believe there are significant opportunities to provide efficiencies across the value chain, including offering new products and services, for the benefit of Australian growers,” said Agrium’s President and CEO Mike Wilson. “We are excited about the opportunity to work with AWB employees to build on the solid relationship that AWB has already developed with customers.” He expects the acquisition will be significantly accretive to Agrium’s earnings in the first year and will generate synergies of A$40-million or more on an annual basis, with limited synergies realized in the first year, the majority in 2012, and the full amount obtained in 2013 and thereafter. “This is expected to be achieved primarily through improved margins within the Landmark retail division, largely through enhanced purchasing efficiencies, expansion in product offerings and other improvements, as well as some reduction in expenses,” added Wilson. The AWB board recommendation is subject to no superior proposal being received by AWB and confirmation from an independent expert that the scheme is in the best interests of shareholders. The agreement with Agrium permits AWB to pay a dividend of up to A$0.20 cents per share, fully franked, subject to obtaining a favorable ATO ruling, which will be funded by a loan from Agrium. The price payable for the purchase of the AWB shares would be reduced by the cash amount of any dividend paid.

Kansas feed business faces $48,500 NH3 fine

Wichita-OSHA has cited Hi Plains Feed LLC of Garden City, Kan., for what the agency terms serious violations of process safety management for hazards found with its anhydrous ammonia system. The proposed penalties total $48,500. In an investigation initiated in February under its site-specific targeting program, OSHA found a lack of employee participation in and training of system operators; failure to compile process safety information and to conduct process hazard analyses; lack of written operating procedures for the ammonia process; failure to evaluate contractor safety performance and to conduct a pre-startup review after a significant facility modification; failure to manage changes and mechanical integrity of process equipment; failure to perform anhydrous ammonia release incident investigations; and failure to have an adequate facility emergency plan and to have compliance certification of the program. Hi Plains Manager Ted Jackson responded that some violations occurred because the company was unaware OSHA had two sets of rules on anhydrous ammonia – one for manufacturers, the other for farm use. Jackson says the company has started to correct the violations under an OSHA plan that would substantially reduce the fines. Hi Plains Feed has 15 business days from receipt of the citations to comply, request an informal conference with OSHA’s area director in Wichita, or contest the findings before the independent Occupational Safety and Health Review Commission.

Tanco to pay penalty after inspection

Kansas City, Kan.-Tanco Kansas City LLP, a bulk materials storage facility, has agreed to pay a $97,845 civil penalty to the U.S. to settle allegations that it violated federal laws by failing to properly document its storage of sulfuric acid and prepare a Facility Response Plan (FRP) to guard against spills of its materials into a tributary of the Missouri River. Tanco’s facility at 10520 Wolcott Drive, Kansas City, Kan., did not have an FRP in place at the time of a May 2009 EPA inspection, in violation of the federal Clean Water Act (CWA), according to an administrative consent agreement and final order filed in Kansas City, Kan. Inspectors also found Tanco had not properly implemented its Spill Prevention Control and Countermeasures plan, including requirements for secondary containment and tank integrity testing, both of which are designed to prevent or minimize the impacts from accidental releases. EPA’s review of the Tanco facility also found that the company violated the federal Emergency Planning and Community Right-to-Know Act (EPCRA) by not filing proper reports for the years 2006, 2007, or 2008 to disclose the quantities of sulfuric acid that it stored onsite. A subsequent report filed in March 2010 showed Tanco stored more than 2.1 million pounds of the hazardous chemical during 2009. Tanco’s facility has a documented storage capacity of more than 7.4 million gallons of products, including approximately 6.1 million gallons of tank capacity for the storage of liquid asphalt, with the remaining capacity divided between storage of sulfuric acid and calcium chloride. EPA determined that a spill of those materials from Tanco could reach Island Creek, which is directly adjacent to the business, and from there, flow into the Missouri River, causing harm to fish and wildlife and the environment and impacting downstream drinking water supply intakes. As part of its settlement with EPA, Tanco has agreed to conduct a survey and increase its levels of secondary containment to prevent spills from leaving the facility. The company will also document all of its required training, drills, and exercises. Since the May 2009 inspection, Tanco has submitted an amended Facility Response Plan to EPA, and has agreed to a schedule for making and testing its necessary facility improvements.

Coffeyville Resources wins electric bill battle

Coffeyville, Kan.-Coffeyville Resources Nitrogen Fertilizers LLC (CRNF), a unit of CVR Energy Inc., will be getting back some $4.79 million from the City of Coffeyville after disputing its electric bill. On Aug. 24, 2010, CRNF and the City entered into an amended and restated electric services agreement, with the rates and terms of the 2010 electric services agreement (ESA) effective as of Aug. 1, 2010. The parties reached agreement on the 2010 ESA in connection with settlement of litigation relating to their previous ESA, executed in 2004. CRNF initiated litigation against the City after the City rejected the 2004 ESA (which had a term extending through July 1, 2019) and passed an ordinance unilaterally imposing higher charges and new terms of service in 2008. CRNF had paid the City the higher charges under protest, but as a part of the settlement, a substantial majority of those funds (totaling approximately $4.79 million) will be returned to CRNF. Under the 2010 ESA CRNF and the City will share variable transmission costs based on their respective loads (previously CRNF paid a fixed transmission cost for both parties); the City will provide CRNF with electricity based upon its needs (previously CRNF had a 90 megawatt reservation); and CRNF obtained an option to extend the term of the 2010 ESA (currently extending through July 1, 2019) for an additional five years (extending through June 30, 2024) on the same terms, except for moderate increases on the City’s margin.

Vale signs RR agreement for potash project

Rio de Janeiro-Vale S.A. said Aug. 26 that it signed an agreement with Ferrosur Roca S.A. (FERROSUR), a general cargo railroad operator in Argentina, for the transference of the concession of a 756-kilometer railroad stretch connecting Zapala, in the province of Neuquén, to General Cerri, in the province of Buenos Aires, Argentina. Vale said the agreement is an important step in the consolidation of the logistics solution of the Rio Colorado potash project and has yet to be approved by the national authorities in Argentina. Rio Colorado includes the development of a potash mine and power supply, railway, and port logistics infrastructure, with an initial estimated nominal capacity to produce 2.4 million mt/y of potash and the potential for a future expansion to 4.35 million mt/y. The project is still subject to the approval of Vale’s board of directors.

Mesa Uranium buys Utah potash project

Vancouver-Mesa Uranium Corp. reports that it has signed a letter of intent to acquire the Pine Valley Potash Project, located in southwestern Utah. The project totals 5,227 acres, consisting of State of Utah Leases and Federal Potash Prospecting Permits. The deposit has an in-situ mineral inventory (non NI 43-101 compliant) of 82.7 million st, averaging 35.5 percent alunite (19.5 million tons indicated and 63.2 million st inferred). The commercial products from alunite are potash (as sulfate of potassium), sulfuric acid, and alumina. The resource could theoretically support an operation producing 104,000 st of SOP, 200,000 st of alumina, and 184,000 st of sulfuric acid per year for more than 25 years. The deposit is shallow and would be mined by low-cost surface mining methods. Mesa says the area is accessed by well-maintained gravel roads, supports year-round work, and is 15 miles from a main line siding of the Union Pacific Railroad. Under the letter of intent, Mesa will acquire a 100 percent interest in the project by paying the owner $25,000 upon signing a definitive agreement, $25,000 and 800,000 Mesa shares on Jan. 1, 2011, and thereafter payments of $10,000 annually. The owner will retain a 1 percent NSR royalty, of which Mesa has the option to purchase one-half for US $500,000. The closing of the transaction is expected on or before Oct. 4, 2010. The transaction is subject to completion of final due diligence by Mesa, execution of a binding definitive agreement, and regulatory approval.

Court rules in favor of Uralkali

Moscow-Uralkali reports that the Arbitration Court of Appeals has overruled a decision and claim of the Interdistrict Inspectorate No. 3 of the Federal Tax Service for Major Taxpayers that Uralkali would pay a mineral extraction tax of 604 million rubles for 2005-2006, including charges and penalties. In August 2009, Uralkali received a field tax audit report for 2005-2006 that specified that in October 2006 the company should have been charged mineral extraction tax of 604 million rubles on the reserves lost because of the Mine 1 accident. In October 2009, the Interdistrict Inspectorate proposed that Uralkali pay back taxes for 2005-2006, including 604 million rubles in mineral extraction tax, for October 2006, as well as charges and penalties. Uralkali received the tax claim for this amount in January 2010. The company then appealed to the courts against the decision and claim of the tax authority.